Electron beam welding has proved phenomenal in welding of components used in space because it uses a vacuum environment which eliminates substances like oxygen, nitrogen, and hydrogen. The main advantage of EBW is its ability to weld dissimilar materials and incorporate desirable properties in the assembly. It has high depth to width ratio and focuses exactly on the portion to be welded, thereb...

A study of the Friction Stir Welding (FSW) process was carried out in order to evaluate the influence of process parameters on the mechanical properties of aluminum plates (AA5754-H111). The process was monitored during each test by means of infrared cameras in order to correlate temperature information with eventual changes of the mechanical properties of joints. In particular, two process par...

Keyhole plasma arc welding is a unique arc welding process for deep penetration. To ensure the quality of the welds, the presence of the keyhole is critical. Understanding of the keyhole will certainly benefit the improvement of the process and weld quality. Currently, the size of the keyhole is assumed to be correlative with the robustness of the keyhole process in maintaining the keyhole. To ...

In the present work CO2 continuous laser welding process was successfully applied and optimized for joining a dissimilar AISI 316 stainless steel and AISI 1009 low carbon steel plates. Laser power, welding speed, and defocusing distance combinations were carefully selected with the objective of producing welded joint with complete penetration, minimum fusion zone size and acceptable welding pro...

Friction stir welding is not used for hard alloys because of premature tool failure. A scheme is created which exploits the physical three-dimensional heat and mass flow models, and implements them into a fast calculation algorithm, which when combined with damage accumulation models, enables the plotting of tool durability maps which define the domains of satisfactory tool life. It is shown th...

In this paper several approaches for the detection of the melt pool circle (i.e. its position and radius) in laser welding applications are described. Instead of indirectly examining the evolution of the melt pool via the radiation of plasma that is generated during the welding process, we use a direct view onto the melt pool that is possible in a narrow wavelength band with a coaxial aligned h...

Aluminum alloys are used in many applications in which the combination of high strength and low weight is attractive; ship building, air frame, transportation industry etc. are some areas in which the low weight can be significant value. Friction stir welding (FSW) is a new welding technique particularly well suited to aluminum alloys though this technique is also used for other materials. Fric...