Limiting casting expression speed was obtained and the flow redistribution thermal history in a horizontal direct-chill (HDC) predicted using numerical modeling approach. The governing solidification equations were non-dimensionalized to understand relevant contribution of each term processes HDC system. effect an increase on characteristics sump length represented by Péclet number Pe. Details ...

This study commences by performing an experimental investigation to measure the temperature distribution within a casting system comprising a cylindrical aluminum casting and a green-sand mold. The experimental temperature measurements are then used to compute the effective heat transfer coefficient at the mold/metal interface using four different formulae. In the temperature measurement, a sym...

Twenty years after the introduction of simulation software for foundries into the industry, casting process simulation has become an accepted tool for process and design lay-out. Casting process simulation always displays the status quo of its expert user. The user decides if the rigging system or process parameters lead to an acceptable result. Additionally, proposals for optimized solutions h...

Computer graphics animation often lacks interaction between rigid object and granular material. In this paper, we propose a method for the deformation of the ground surface that consists of granular material when it penetrated by a rigid body object in motion. Meanwhile, the motion of the rigid object is also affected due to the collision with the ground surface. Our simulation model concerns: ...

The industrial demand for increased component performance with concurrent reductions in component weight, development times and verifications using physical prototypes drives the need to use the full potential of casting and Finite Element Method (FEM) simulations to correctly predict the mechanical behavior of cast components in service. The mechanical behavior of the component is determined b...

Method layout of a casting is an important aspect of tooling development. It involves decisions regarding part orientation in mould, parting line, cores, cavity layout, feeders, neck and gating system. An improper method layout leads either poor quality or low yield, which affects the productivity. Method design is mostly carried out manually, using 2D drawing of the cast part. Then tooling is ...

Many graphical objects can be represented by swept volumes (including its subset – generalised cylinders) by sweeping 2D or 3D templates along 3D trajectories. In this paper, we present a new approach for constructing swept volumes using image templates. We utilise scalar fields as our underlying data type, and employ volume ray casting techniques for rendering swept volumes in their original s...

Burn-on and penetration defects in steel casting are principally caused by localised overheating of the sand mould or cores. Such overheating can cause liquid metal to compromise the mould surface and entrain onto the surface of the mould. A method has been developed to predict likely burn-on and penetration defect locations as part of a standard casting simulation. The method relies on determi...