BACKGROUND Debate exists as to whether welding fume is carcinogenic, but epidemiological evidence suggests that welders are an at risk population for the development of lung cancer. Recently, we found that exposure to welding fume caused an acutely greater and prolonged lung inflammatory response in lung tumor susceptible A/J versus resistant C57BL/6J (B6) mice and a trend for increased tumor i...

Submerged arc welding is preferred over other methods of welding because of its inherent qualities like easy control of process variables, high quality, deep penetration, smooth finish, capability to weld thicker sections. Since the development of submerged arc welding process, welding engineers are striving for reduction in welding cost without compromise in the performance of the weld. Flux u...

in this paper, welding feasibility between aa1100, aa5050 and aa6082 aluminum alloys and a441 aisi steel by friction stir welding has been studied. mathematical analysis of the heat generation during process showed that the maximum temperature produced in aa6082 aluminum alloy and a441 aisi joint but heat distribution in aa1100 aluminum alloy was higher than the other alloys. the investigation ...

This Thesis describes novel image template based methods for robust and real-time capable tracking and visual quality inspection tasks in harsh environments. The presented tracking methods include three different constitutive approaches. First, a spline-regularized template tracking method applied for weld seam tracking in industrial robotic welding environments is presented. Second, a template...

During the complex path workpiece welding, it is important to keep the welding torch aligned with the groove center using a visual seam detection method, so that the deviation between the torch and the groove can be corrected automatically. However, when detecting the narrow butt of a specular reflection workpiece, the existing methods may fail because of the extremely small groove width and th...

The aim of this study is to evaluate the microstructures, tensile lap shear strength, and fatigue resistance of 6022-T43 aluminum alloy joints welded via a solid-state welding technique-ultrasonic spot welding (USW)-at different energy levels. An ultra-fine necklace-like equiaxed grain structure is observed along the weld line due to the occurrence of dynamic crystallization, with smaller grain...

On-line defects detection of structural component of track crane such as crane boom, outriggers, turntable and vehicle frame, is a difficult problem of nondestructive testing (NDT). In the present study, the usefulness of acoustic emission (AE) measurements for the detection of welding crack defects in the specimen made of HG70 steel, which is widely used for manufacturing structural component ...

In this study, the effect of various welding parameters on the weldability of Mild Steel specimens having dimensions 50mm× 40mm× 6 mm welded by metal arc welding were investigated. The welding current, arc voltage, welding speed, heat input rate are chosen as welding parameters. The depth of penetrations were measured for each specimen after the welding operation on closed butt joint and the ef...

The objective of this study was to characterize personal exposures to welding-related metals and gases for production welders and non-welders in a large manufacturing facility. Welding fume metals and irritant gases nitrogen dioxide (NO2) and ozone (O3) were sampled for thirty-eight workers. Personal exposure air samples for welding fume metals were collected on 37 mm open face cassettes and ni...

This thesis deals with the problem of seam detection for robotic laser welding applications. Within the Mechanical Automation laboratory of the Engineering Technology faculty, a compact, lightweight and multi-purpose welding head is developed. The integrated welding head is attached to a robot and should be able to detect seams, learn trajectories, do the laser welding and inspect the welds. A ...