Fabrication of high–strength alumina composite foams through gel–casting process
Authors
Abstract:
A water–soluble gelatin combined with polyethylene microspheres were developed to prepare alumina composite foam. Gelatin was used as the gelling agent and polyethylene was used as pore making template. On the other hand, kaolin was used to provide green strength and CuO was applied to decrease the required temperature as a sinter aid. Alumina bodies need elevate temperature for sintering, increasing the process cost. This process could be carried out at 1000 ºC, therefore more appropriate than that of the previous studies. The effect of CuO amounts on the open porosity, water adsorption, and density as well as on the mechanical strength of sintered foams was evaluated. The resulting samples, with relative densities between 0.97 and 1.16 g/cm3, and compressive strength between 1.4 – 5.5 MPa, comprised microstructures of semi–spherical pores. The phase component of the samples consist ~60 % alumina, 11 – 15 % CuAl2O4, and 24 – 27 % Al2SiO5. The degree of crystallinity measured in range of 66 – 83 %. These changes are related to the CuO/Al2O3 ratio. On the other hand, gelatin and polyethylene as the gelling agent and pore template were used successfully in gel–casting process.
similar resources
fabrication of high–strength alumina composite foams through gel–casting process
a water–soluble gelatin combined with polyethylene microspheres were developed to prepare alumina composite foam. gelatin was used as the gelling agent and polyethylene was used as pore making template. on the other hand, kaolin was used to provide green strength and cuo was applied to decrease the required temperature as a sinter aid. alumina bodies need elevate temperature for sintering, incr...
full textProcessing and Properties of Zirconia-Toughened Alumina Prepared by Gelcasting
Zirconia-toughened alumina (ZTA) using yttria-stabilised zirconia is a good option for ceramic-ceramic bearing couples for hip joint replacement. Gelcasting is a colloidal processing technique capable of producing complex products with a range of dimensions and materials by a relatively low-cost production process. Using gelcasting, ZTA samples were prepared, optimising the stages of fabricatio...
full textIN-SITU FABRICATION PROCESS OF AL- TIC COMPOSITE BY SLAG
The new in situ method for AI-TiC composite fabrication has been carried out. In this method, fabrication of AI-TiC composite by simultaneous introduction of titanium oxide and carbon into aluminum melt was investigated.. Under the process conditions, titanium and carbon reaction results in titanium carbide whiskers. The salt containing keriolite (Na3AIF6), titanium oxide (TiO2) and graphite us...
full textMechanical properties of highly porous alumina foams
The mechanical properties of porous ceramics are greatly influenced by their microstructure. Therefore, mechanical behavior of highly porous ceramics is different from that of dense ceramics. In this work, we evaluate different mechanical testing methods such as static compression, Brazilian disc test and 3-point bending on their suitability for comparison of highly porous ceramic materials. It...
full textComposite and Nanocomposite Metal Foams
Open-cell and closed-cell metal foams have been reinforced with different kinds of micro- and nano-sized reinforcements to enhance their mechanical properties of the metallic matrix. The idea behind this is that the reinforcement will strengthen the matrix of the cell edges and cell walls and provide high strength and stiffness. This manuscript provides an updated overview of the different manu...
full textEvaluation of Double-Vacuum-Bag Process For Composite Fabrication
A non-autoclave vacuum bag process using atmospheric pressure alone that eliminates the need for external pressure normally supplied by an autoclave or a press is an attractive method for composite fabrication. This type of process does not require large capital expenditures for tooling and processing equipment. In the molding cycle (temperature/pressure profile) for a given composite system, t...
full textMy Resources
Journal title
volume 4 issue 4
pages 46- 55
publication date 2016-12-01
By following a journal you will be notified via email when a new issue of this journal is published.
Hosted on Doprax cloud platform doprax.com
copyright © 2015-2023