A Novel Study of Upgrading Catalytic Reforming Unit by Improving Catalyst Regeneration Process to Enhance Aromatic Compounds, Hydrogen Production, and Hydrogen Purity

Authors

Abstract:

Catalytic reforming is a chemical process utilized in petroleum refineries to convert naphtha, typically having low octane ratings, into high octane liquid products, called reformates, which are components of high octane gasoline. In this study, a mathematical model was developed for simulation of semi-regenerative catalytic reforming unit and the result of the proposed model was compared with the plant data to verify accuracy of the model. Then, an extra fixed bed reactor was added for upgrading the semi-regenerative process to cyclic process. The optimal condition of the cyclic process was calculated mathematically. The results show that the proposed configuration is capable to enhance the octane number, yield of product, hydrogen production rate, and hydrogen purity by 1.5%, 7.14%, 8.1%, and 13.2%, respectively. The modifications improve the performance in comparison with the current facilities. The results indicate that aromatic and hydrogen production and hydrogen purity improve in comparison with the semi-regenerative reformatting process. Due to the additional swing reactor, which is a spare one, each of the reactors must be removed for regeneration process and, then, be replaced with a rebuilt one.

Upgrade to premium to download articles

Sign up to access the full text

Already have an account?login

similar resources

Optimization of Semiregenerative Catalytic Naphtha Reforming Unit to Enhance Octane Number and Reformate Yield

Catalytic naphtha reforming is one of the most important processes in which, low quality naphtha is converted into high octane motor gasoline. In this study, a mathematical model was developed and was used for investigation the effect of temperature, pressure, hydrogen to hydrocarbon ratio on the octane number, the yield of product and the undesirable phenomena of coke deposition in a semiregen...

full text

Sustainable hydrogen production via reforming of bio-oil model compounds using a novel spouted bed reactor

Hydrogen produced from renewable energy sources can present significant environmental benefits as an alternative to fossil fuels or as a means for clean power generation via fuel cells. The aqueous fraction of bio oil can be used as a source for hydrogen production, if reformed in the presence of active catalytic materials. Recently, we introduced the concept of the spouted bed reactor for the ...

full text

Cyclic Regeneration of Cu/ZnO/Al2O3 Nano Crystalline Catalyst of Methanol Steam Reforming for Hydrogen Production in a Micro-Fixed-Bed Reactor

Hydrogen can be produced for fuel cell applications by using methanol steam reforming reaction. In this article, a method was developed for regeneration of accelerated deactivated methanol-steam-reforming catalyst. Successive deactivation–regeneration cycles were studied in a 250 hours test for the first time including 6 regeneration cycles. It is shown that regeneration of the catalyst in ...

full text

Engineering Scale up of Renewable Hydrogen Production by Catalytic Steam Reforming of Peanut Shells Pyrolysis Products

Renewable hydrogen may be produced in the near term at a cost that is competitive with natural gas reforming by integrating hydrogen production with existing industrial utilization of agricultural residues. A team of government, industrial, and academic organizations is developing a steam reforming process to be demonstrated on the gaseous byproducts from a process for making activated carbon f...

full text

My Resources

Save resource for easier access later

Save to my library Already added to my library

{@ msg_add @}


Journal title

volume 51  issue 2

pages  81- 94

publication date 2017-12-01

By following a journal you will be notified via email when a new issue of this journal is published.

Hosted on Doprax cloud platform doprax.com

copyright © 2015-2023