Fault Diagnosis of Roll Shape under the Speed Change in Hot Rolling Mill
نویسندگان
چکیده
The metal processing system usually consists of various components such like motors, work rolls, backup rolls, idle rolls, sensors, etc. Even a simple fault in a single component in the system may cause a serious damage on the final product. It is therefore necessary to diagnose the faults of the components to detect and prevent system failure. Especially, the defects in a work roll are critical to the quality of strip. It is especially difficult to detect faults of a roll by using the existing frequency analysis method if the speed of the roll is changing. In this study, a new diagnosis method for roll eccentricity under the roll speed changes was developed. The new method was induced from analyzing the rolling mechanism by using rolling force models, radius-speed relationship, and measured rolling force, etc. Simulation results by using the field data show that the proposed method is very useful. Copyright © 2005 IFAC
منابع مشابه
Evaluation of Thermo-mechanical stress in work rolls of ring rolling mill under thermal and mechanical loading
The defect in work rolls directly influence the forming cost and the final shape of the product. The researchers tend to investigate the thermo-mechanical stress in work roll of rolling machines. These stresses may reduce the roll life. Since the investigation of the thermo-mechanical stress in work roll with real-conditions is complex, comprehensive studies by means of numerical methods are av...
متن کاملPrediction of Work Roll Initial Crown according to Desired Strip Profile in Hot Rolling
The final hot strip profile is a superposition of the roll initial crown, the roll bending and flattening crown, the roll wearing crown and the roll thermal crown. In this research, linear regression models are proposed to predict the roll force, the roll wearing crown and the roll thermal crown using experimental data provided by Mobarake Steel Complex (MSC). The short beam theory based on ela...
متن کاملA Roll Wear Prediction Model in Hot Plate Rolling
In this paper, the wear of work roll in hot plate rolling is introduced and the parameters affecting wear mechanisms in hot strip mill are investigated. In addition, different wear mechanisms in hot rolling and the differences between these mechanisms in different stands are explained. Using the finite element method and the rolling equations, a work roll wear model is proposed. Wear is modeled...
متن کاملModeling and Simulation of Electric-hydraulic Control System for Bending Roll System
Hydraulic bending roll system has become one of key equipments to control the exit strip shape in strip rolling mills. The hydraulic bending roll system of a hot rolling mill was researched and analyzed, and its mathematics models were founded in whole based on the action principle of some representative hydraulic components. At last, the hydraulic bending roll system was simulated with MATLAB ...
متن کاملCharacterization of the Friction Conditions in the Finishing Stands of a Hot Strip Mill
The decrease in hot strength or even rolling load as strain increases in some stands of the finishing hot strip mill with no metallurgical reasons is a relatively common event. Apparently this fact is associated with modification in the tribological conditions between rolling stock and work roll surfaces due to unexpected interactions with scale. The aim of this work was to determine the values...
متن کامل