Ballistic Impact Resistance of Graphite Epoxy Composites with Shape Memory Alloy and Extended Chain Polyethylene Spectratm Hybrid Components

Graphite epoxy composites lack effective mechanisms for absorbing local impact energy often resulting in penetration and a structural strength reduction. The effect of adding small amounts of two types of high strain hybrid components on the impact resistance of graphite epoxy composites subjected to projectiles traveling at ballistic velocities (greater than 900 ft/sec) has been studied. The hybrid components tested include superelastic shape memory alloy (SMA), a material having an unusually high strain to failure (15 20%), and a high performance extended chain polyethylene (ECPE) known as SpectraTM, a polymer fiber traditionally used in soft and hard body armor applications. A 1.2% volume fraction superelastic SMA fiber layer was embedded on the specimens front, middle, and backface to determine the best location for a hybrid component in the graphite composite. From visual observation and energy absorption values, it was concluded that the backface is the most suitable location for a high strain hybrid component. Unlike the front and middle locations, the hybrid component is not restricted from straining by surrounding graphite material. However, no significant increases in energy absorption were found when two perpendicular SMA layers and an SMA-aramid weave configuration were tested on the backface. In all cases, the embedded SMA fibers were pulled through the graphite without straining to their full potential. It is believed that this is due to high strain rate effects coupled with a strain mismatch between the tough SMA and the brittle epoxy resin. However, a significant increase in energy absorption was found by adding ECPE layers to the backface of the composite. With a 12% increase in total composite mass, a 99% increase in energy absorption was observed.