Online Planning to Control a Packaging Infeed System

In this paper, we investigate a novel application of online planning and scheduling: controlling an automated infeeder for a packaging line of food and consumer packaged goods. In this system, products arrive continuously at high-speed from the end of the production line and need to be arranged into a specific configuration for downstream primary and secondary packaging machines. In collaboration with a domain expert from the packaging industry, we developed an innovative design for a reconfigurable parallel infeed system using a matrix of interchangeable smart belts. We also adapted our online model-based Plantrol planner to this domain. Our planner can control various configurations of the new infeed system through simulation both in nominal planning and when runtime failures occur. We are also building a small physical prototype to validate the new design and our software framework.