effect of mandrel, its clearance and pressure die on tube bending process via rotary draw bending method

Applied on the Rotary Draw Bending Process

Analysis of the Rotary-draw Bending Process for Thin-walled Rectangular Aluminum Tube

The Rotary-Draw Bending (RDB) process is a distinguished process employed for the precision cold bending of a hollow tube with small radius bends using Numerical Control (NC) machines. This research presents an analytical model based on the power law hardening model for the RDB processing of rectangular thin tubes. Based on the constraints of the tube in the dies and its thinness, the plane str...

Effect of Cooling on Bending Angle and Microstructure in Laser Tube Bending with Circumferential Scanning

Laser tube bending is a flexible forming process. Two irradiation methods of axial and circumferential scanning are generally used to form metal tubes. The two most important disadvantages of circumferential scanning are its lower bending angle and the time interval required between each scan for cooling purpose. In this research, a novel cooling strategy during laser tube bending with circumfe...

Automated Computer Systems for Manufacturability Analyses and Tooling Design Applied to the Rotary Draw Bending Process

The Effect of Normal Anisotropy on Thin-Walled Tube Bending

Thin-walled tube bending has common applications in the automobile and aerospace industries. The rotary-draw-bending method is a complex physical process with multi-factor interactive effects and is one of the advanced tube forming processes with high efficiency, high forming precision, low consumption and good flexibility for bending angle changes. However, it may cause a wrinkling phenomenon,...

Experimental and Numerical Investigation on the Heat Treatment Effects of AA6063 Aluminum Alloy Tubes During Rotary Draw Bending

In this study, the effects of heat treatment of aluminum alloy on the tube bending process were investigated in the rotary draw bending process. As two experimental and numerical simulation methods were used to determine the wall-thinning, ovality, and spring back for extruded, annealed, and aged AA6063 aluminum alloy tubes in different bending angles and bend radii. Numerical simulations were ...