THE INFLUENCES OF SEMI-SPHERICAL PIN ON FRICTION STIR WELDING FOR DISSIMILAR MATERIAL

Friction stir welding of dissimilar alloys – a perspective

Friction stir welding does not involve bulk melting of the components that are joined. This has inspired attempts to exploit it for joining materials which differ in properties, chemical composition or structure, and where fusion can lead to detrimental reactions. The purpose of this special issue of Science and Technology of Welding and Joining was to assess the status of friction stir welding...

Friction Stir Welding of Dissimilar Materials: An Overview

Liquation Cracking of Dissimilar Aluminum Alloys during Friction Stir Welding

A liquation cracking mechanism of dissimilar Al alloys during the friction stir welding (FSW) is suggested in this study. To identify the mechanism, the precipitates were analyzed and Al-Mg-Cu phase diagrams were calculated. Electron backscattering diffraction (EBSD) analysis and electron probe microanalysis (EPMA) were also conducted. In the same manner as constitutional liquation, at high hea...

Coupled Eulerian-Lagrangian (CEL) Modeling of Material Flow in Dissimilar Friction Stir Welding of Aluminum Alloys

In this work, the finite element simulation of dissimilar friction stir welding process is investigated. The welded materials are AA 6061-T6 and AA 7075-T6 aluminum alloys. For this purpose, a 3D coupled thermo-mechanical finite element model is developed according to the Coupled Eulerian-Lagrangian (CEL) method. The CEL method has the advantages of both Lagrangian and Eulerian approaches, whic...

Study on the Joining of Titanium and Aluminum Dissimilar Alloys by Friction Stir Welding

Titanium alloy TC1 and Aluminum alloy LF6 were butt jointed and lap jointed by friction stir welding (FSW), and the influence of process parameters on formation of weld surface, cross-section morphology and strength were studied. The results show that, Titanium and Aluminum dissimilar alloy is difficult to be butt joined by FSW, and some defects such as cracks and grooves are easy to occur. Whe...