Process Physics of De-Molding Process in Fine Pattern Transfer Molding

Precision Injection Molding PRECISION PROCESS CONTROL OF INJECTION MOLDING

1 INTRODUCTION The technical requirements of precision injection molded components demand a heightened level of process performance, and with corresponding process monitoring and control technologies. To obtain the desired critical to quality attributes (CTQs) of the molded products, the injection molding process must be consciously designed such that the key process variables (KPVs) are observ...

On pattern transfer in replica molding.

Nano- and micromolding of elastic materials produces smoothed replicas of the mold structures. This limits the technique's resolution. Here we identified surface tension as the cause of smoothing and derived explicit equations for calculating molded feature shapes. The characteristic length scale for smoothing is given by the ratio of the interface tension to Young's modulus of the molded mater...

Finding efficient frontier of process parameters for plastic injection molding

Product quality for plastic injection molding process is highly related with the settings for its process parameters. Additionally, the product quality is not simply based on a single quality index, but multiple interrelated quality indices. To find the settings for the process parameters such that the multiple quality indices can be simultaneously optimized is becoming a research issue and ...

Optimizing Rheological Behavior of Steel Feedstocks in Advanced Process of Alloying Powder Injection Molding

The rheological behavior of feedstocks used in powder injection molding technology influences strongly on the final properties of the products. Powder loading is one of the important factors that have a great distribution on rheological behaviors. By using the gas atomized spherical 316L stainless steel powder and the binder of 55% paraffin wax+ 40% polyethylen+ 5% stearic acid, four kinds of f...

Effective Run-In and Optimization of an Injection Molding Process