Process Monitoring at Laser Welding of Thermoplastics

Bridging Gaps in Laser Transmission Welding of Thermoplastics

Gaps at part interfaces pose a major challenge for laser transmission welding (LTW) of thermoplastics due to the reliance on contact conduction between the absorptive and transmissive parts. In industrial applications, gaps between parts can occur for a variety of tolerance and process control reasons. Previous experimental and modeling work in LTW has focused on gap-free joints, with little at...

Laser Transmission Welding of Thermoplastics—Part II: Experimental Model Validation

Two laser transmission welding experiments involving polyvinyl chloride are presented that aim to validate a previously presented welding model while helping to further understand the relationship between welding parameters and weld quality. While numerous previous research papers have presented the results of laser welding experiments, there exists minimal work validating models of the welding...

Monitoring of Welding Using Laser Diodes

Laser Transmission Welding of Thermoplastics—Part I: Temperature and Pressure Modeling

This paper discusses the development of a model of laser transmission welding that can be used as an analytical design tool. Currently the majority of laser transmission welding (LTW) applications rely on trial and error to develop appropriate process parameters. A more rigorous design approach is not commonly used primarily due to the complexity of laser welding, where small material or proces...

Study on Heating Mechanism in Ultrasonic Welding of Thermoplastics

Heating of workpieces plays an influential role in ultrasonic welding. In the present paper, an attempt was made to further understand the heating mechanism during ultrasonic welding. Three equations in this regard were derived. Firstly, based on the viscoelastic properties of the workpieces, the equation governing heat generation was derived. Secondly, a thermal equivalent circuit model was de...