Multiple Response Prediction and Optimization in Thin-Walled Milling of 6061 Aluminum Alloy

Modeling and optimization of end milling parameters on aluminum 6061 alloy using GRA based Taguchi method coupled with PCA

Quality and productivity are two important aspects for manufacturing industries. Modeling and optimization is the best technique applied to find the best manufacturing conditions. This technique has been applied to investigate the optimized design of the cutting process in end milling for Al 6061 alloy in order to provide better surface finish as well as high Material Removal Rate (MRR). The cu...

Void growth in 6061-aluminum alloy under triaxial stress state

In numerous metals and alloys, ductile fracture involves void nucleation, growth, and coalescence. In this contribution, void growth has been quantitatively characterized in an extruded 6061-wrought Al-alloy as a function of stress state in notch tensile test specimens. Digital image analysis and Stereology have been used to estimate the volume fraction and three-dimensional number density of v...

Welding Aluminum Alloy 6061 with Opposing Dual Torch Gtaw Process

Cracking is a major concern in welding aluminum alloys. Although weld solidification cracks can be eliminated through addition of filler alloy, the additives modify the alloy or base-metal constituents and may not always be desirable. High-energy beam processes, such as electron-beam welding, that result in minimal heat input reduce crack sensitivity, but their high cost limits their applicatio...

Prediction of Dynamic Milling Stability considering Time Variation of Deflection and Dynamic Characteristics in Thin-Walled Component Milling Process

Analysis of Surface Roughness and Micro-hardness in Roller Burnishing of Aluminum Alloy 6061

Burnishing is a chip-less finishing process, in which a hard roller or ball presses the surface layer of part to perform plastic deformation in the surface layer and produce improved finish, enhanced hardness and compressive residual stresses on the surface of special materials such as Aluminum and Brass. In the following research, the effect of input parameters such as feed rate, cutting speed...