Atomization mechanism and powder morphology in laminar flow gas atomization

نویسندگان

چکیده

Metal powders prepared by laminar flow gas atomization have the advantages of small particle size and narrow distribution. At present, research on mainly focuses influence process parameters powder characteristics, but mechanism is still not clear. In this work, flow, primary secondary breakup mechanism, morphology are systematically investigated through numerical simulation experimental analysis. The characteristics single-phase De Laval nozzle studied using standard <i>k-ε</i> turbulence model. field structure shows a “necklace”-like with an expansion wave cluster oblique shock. coupled level-set volume-of-fluid model, which validated solidified fragments after experiment, results also provide some important advices for application specific technology. studies indicate that melts at periphery liquid column peeled off filaments or ligaments, exhibits dimension pressurized melt characteristics. based disintegration spherical droplets in mode Rayleigh-Taylor instability deformation sheet-thinning breakup. show increasing pressure superheat can effectively reduce probability irregular to occur. AlSi10Mg obtained under 2.0 MPa experiment atomization, properties analyzed. good sphericity flowability, proportion hollow very low. addition, mean 54.3 μm, yield fine reaches 48.7%, greatly improved compared traditional processes. Moreover, about 90% sizes range 30–100 indicates distribution be

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ژورنال

عنوان ژورنال: Chinese Physics

سال: 2021

ISSN: ['1000-3290']

DOI: https://doi.org/10.7498/aps.70.20202071