A Combined Experimental-Numerical Method to Evaluate Powder Thermal Properties in Laser Powder Bed Fusion

Effects of powder recycling on stainless steel powder and built material properties in metal powder bed fusion processes

Laser powder bed fusion of Ti-6Al-4V parts: Thermal modeling and mechanical implications

A continuum-scale modeling approach is developed and employed with three-dimensional finite element analysis (FEA), for simulating the temperature response of a Ti-6Al-4V, two-layered parallelepiped with dimensions of 10×5×0.06 mm during Laser Powder Bed Fusion (L-PBF), a metals additive manufacturing (AM) method. The model has been validated using experimental melt pool measurements from the l...

Metal Powder-filled Polyethylene Composites. v. Thermal Properties Metal Powder-filled Polyethylene Composites. v. Thermal Properties

Thermal properties—such as thermal conductivity, thermal diffusivity, and specific heat—of metal (copper, zinc, iron, and bronze) powder-filled high-density polyethylene composites are investigated experimentally in the range of filler content 0–24% by volume. Experimental results show a region of low particle content, 0–16% by volume, where the particles are distributed homogeneously in the po...

Consolidation phenomena in laser and powder-bed based layered manufacturing

Layered manufacturing (LM) is gaining ground for manufacturing prototypes (RP), tools (RT) and functional end products (RM). Laser and powder bed based manufacturing (i.e. selective laser sintering/melting or its variants) holds a special place within the variety of LM processes: no other LM techniques allow processing polymers, metals, ceramics as well as many types of composites. To do so, ho...

Functionalization of Biomedical Ti6Al4V via In Situ Alloying by Cu during Laser Powder Bed Fusion Manufacturing

The modern medical industry successfully utilizes Laser Powder Bed Fusion (LPBF) to manufacture complex custom implants. Ti6Al4V is one of the most commonly used biocompatible alloys. In surgery practice, infection at the bone-implant interface is one of the key reasons for implant failure. Therefore, advanced implants with biocompatibility and antibacterial properties are required. Modificatio...