this paper aims at investigating the effects of weld nugget size and expulsion on the mechanical properties of low carbon steel resistance spot welds using tensile-shear test. mechanical performance of spot welds are described in terms of failure mode, peak load and failure energy obtained from the tensile-shear test. the effects of voids and porosity as well as electrode indentation associated...

This work aims at investigating the spot weldability of a new advanced Quenching and Partitioning (Q&P) steel and a Transformation Induced Plasticity (TRIP) steel for automotive applications by evaluating the effects of the main welding parameters on the mechanical performance of their dissimilar spot welds. The welding current, the electrode tip voltage and the electrical resistance of sheet s...

The in-process changes of weld nugget growth during the Resistance Spot Welding were investigated based on the resistance of input electrical impedance. To compute the time varying resistance of input electrical impedance, the welding voltage and current signals are measured simultaneously and then converted into complex-valued signals by using Hilbert transform. Comparing with the dynamic cont...

Ti6Al4V titanium alloy is applied extensively in the aviation, aerospace, jet engine, and marine industries owing to its strength-to-weight ratio, excellent high-temperature properties and corrosion resistance. In order to extend the application range, investigations on welding characteristics of Ti6Al4V alloy using more welding methods are required. In the present study, Ti6Al4V alloy sheets w...

in this paper, dissimilar resistance spot welding of aisi 1075 eutectoid steel to aisi 201 stainless steel is investigated experimentally. for this purpose, the experiments are designed using response surface methodology and based on four-factor, five-level central composite design. the effects of process parameters such as welding current, welding time, cooling time and electrode force are inv...

Acoustic emission monitoring has been successfully employed in different application areas such as of fatigue loaded bridges and pressure testing vessels. However, this technology on resistance (spot) welding processes yielded limited results. Existing literature only mentions the detection certain defects expulsion cracked welds. Detecting nugget nucleation growth, to allow prediction diameter...

An efficient nondestructive testing method of resistance spot weld quality is essential in evaluating the all welded joints automotive components a car body production line. This study proposes prediction algorithm for welding that can predict geometrical and physical properties spot-welded joint evaluate based on acceptance criteria. To this end, four statistical models main joint, including t...

resistance spot welding is an important manufacturing process in the automotive industry for assembling bodies. the quality and strength of the welds and, by extension, the body is mainly defined by the quality of the weld nuggets. the most effective parameters in this process are sheet material, geometry of electrodes, electrode force, current intensity, welding time and sheet thickness. the p...

The aluminium alloys are more frequently used in automotive industry especially as an alternative material for car-bodies. In this article the comprehensive summary concerning technology of resistance spot welding of aluminium alloys was presented. The welding schedules, electric parameters of welding, electrodes materials and electrodes life time by resistance spot welding aluminium were descr...