Friction stir welding is a solid state joining process. High strength aluminum alloys are widely used in aircraft and marine industries. Generally, the mechanical properties of fusion welded aluminum joints are poor. As friction stir welding occurs in solid state, no solidification structures are created thereby eliminating the brittle and eutectic phases common in fusion welding of high streng...

This article presents a method for automatic seam-tracking in friction stir welding (FSW) of lap joints. In this method, tracking is accomplished by weaving the FSW tool back-and-forth perpendicular to the direction of travel during welding and monitoring force and torque signals. Research demonstrates the ability of this method to automatically track weld seam positions. Additionally, tensile ...

This paper describes a technique for determining the position of the friction stir welding (FSW) tool with respect to the weld seam during welding. This technique is proposed for online misalignment detection or as a position estimator for in-process tracking of the weld seam for FSW.

This paper focuses on Friction Stir Welding (FSW), a fairly recent technique, invented by The Welding Institute (TWI) in 1991, that utilizes a non-consumable rotating welding tool to generate frictional heat and plastic deformation at the welding location; thereby, affecting the formation of a joint while the material is in the solid state. In particular, FSW can be used to join high-strength a...

Friction stir welding (FSW) is a solid state welding process, which is used for the welding of aluminum alloys. It is important to note that the mechanical properties of the FSW process depends on various process parameters, such as spindle speed, feed rate and shoulder depth. Two different tool materials, such as High speed steel (HSS) and H13 are considered for the welding of Al 7075. The pre...

Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFS...

The welding of materials by applying Friction Stir Welding technique is a new solid-state joining technique. The main advantage of this method compared to the traditional joining process is that it minimizes problem-related to metal resolidification as the method incorporates no melting phase. In this experimental work, the effect of friction stir welding (FSW) technique on the microstructu...

Background: AA2519-T87 is a new armour grade aluminium alloy employed in the fabrication of light combat military vehicles. Joining of this material using fusion welding processes, results in the formation of solidification defects like porosity, alloy segregation and hot cracking. In order to overcome the solidification related problems, solid state welding processes such as friction stir weld...

Friction Stir Processing (FSP) is a recent outgrowth of the Friction Stir Welding (FSW) process and relies on solid-state deformation to modify the surface of the working surface/materials. Our work to date has shown to locally eliminate casting defects and refine the microstructure to improve their mechanical properties and enhance corrosion resistance. Such improvements have important implica...

Friction stir welding, a solid state innovative joining technique, is widely being used to join aluminium alloys for aerospace, marine automotive and many other applications of commercial importance. FSW trials were carried out using a vertical machining centre (VMC) on AA6061 alloy. The main objective of the present work was to evaluate the weld processing parameter of friction stir weld (FSW)...