Solidification rate of the casting affects greatly on the microstructure, quality as well as the mechanical properties of the casting. In centrifugal castings solidification rate is faster compared to gravity casting but still solidification depends on various process parameters like, die wall temperature, pouring temperature of the molten metal, wall thickness of the die and also rotational sp...

In the present paper a review for the experimental and finite element analysis techniques is adopted for gravity die casting. Experimental Data taken for Solidification of gravity die Casting is modeled and meshed initially then validation is followed by comparing the experimental and modeled results. This helps to optimize the design criteria for gravity die cast part. To overcome the problem ...

The aim of this work is to improve the quality of castings by minimizing defects and scrap through the analysis of the data generated by High Pressure Die Casting (HPDC) Machines using computational intelligence techniques. Casting is a complex process· that is affected by the interdependence of die casting process parameters on each other such that changes in one parameter results in changes i...

Die-design for the die-casting process is a time consuming and complex activity that requires domain knowledge and vast experience of the die-designer besides information about manufacturing resources, part geometry, delivery time and cost preferences, etc. Complexity of the die-design activity further increases in case of a multi-cavity die. Currently available die-design systems lack in the l...

This work has been motivated by some issues of process monitoring in casting applications. In die casting, as time passes, material is deposited on the inside wall of the die. This foreign material can cause an unacceptable level of porosity in the output of the casting process. After accumulated material reaches a certain level, some of the output of the casting process no longer meets the spe...

The effect of squeeze casting process parameters on wear behavior of AC2A aluminium alloy was primarily investigated in this experimental study. Five process parameters, namely squeeze pressure, pouring temperature, die temperature, die material and compression time, each at four levels were chosen and sixteen experimental runs based on L16 orthogonal array were performed. From analysis of vari...

The paper presents the analysis of thermo-mechanical fatigue cracking of die casting die during industrial use. An innovative, production friendly approach to monitor the surface crack dimensions was introduced, which is based on measuring defect-fi n on the casting part. A new four moulds die casting die was monitored 40 000 cycles in order to complete the production series. The production was...

The present work analyses different parameters of pressure die casting to minimize the casting defects. Pressure diecasting is usually applied for casting of aluminium alloys. Good surface finish with required tolerances and dimensional accuracy can be achieved by optimization of controllable process parameters such as solidification time, molten temperature, filling time, injection pressure an...

In the die casting or permanent mold casting process, proper control of temperature is essential for producing high quality parts and yielding high production rates. In particular, defects can be caused by the uneven cooling of a casting during solidification. In this paper, two standard silicon-based charge coupled device (CCD) cameras are used to localize the position of the die, and measure ...