in this paper, the optimum shape of tailor-welded blanks (twb) is investigated. the optimization is performed for two different case studies. the first example is deep drawing of a twb with dissimilar materials and uniform thicknesses and the next example is deep drawing of a twb with similar materials and non-uniform thicknesses. the effect of blank optimization on the weld line movement is in...

In this paper, the optimum shape of Tailor-Welded Blanks (TWB) is investigated. The optimization is performed for two different case studies. The first example is deep drawing of a TWB with dissimilar materials and uniform thicknesses and the next example is deep drawing of a TWB with similar materials and non-uniform thicknesses. The effect of blank optimization on the weld line movement is...

in this paper, the deep drawing process of tailor welded blanks is simulated using the finite element modelling and verified using the experimental results available in the literature. then the effect of die and material properties on the welding line movement is investigated. it is seen that the most effective material parameters on weld line movement are different between sheet metal thicknes...

Simulations of interface evolution and stress distribution near weld line in the viscoelastic melt mold filling process are achieved according to the viscoelastic-Newtonian two-phase model. The finite volume methods on nonstaggered grids are used to solve the model. The level set method is used to capture the melt interface. The interface evolution of the viscoelastic melt in the mold filling p...

In non-destructive testing (NDT) of metal welds, weld line tracking is usually performed outdoors, where the structured light sources are always disturbed by various noises, such as sunlight, shadows, and reflections from the weld line surface. In this paper, we design a cross structured light (CSL) to detect the weld line and propose a robust laser stripe segmentation algorithm to overcome the...

in this paper, two api x70 steel pipes (with spiral seam weld) of 56 inch outside diameter and 0.780 inch wall thickness were girth welded first. next, hole drilling tests were conducted for strain measurement on the surfaces of the pipes. the values of residual stresses on the internal and external surfaces of the pipe were determined, from strain data using astm 837 standard. the experimental...

Laser-based ultrasonic (LBU) measurement shows great promise for on-line monitoring of weld quality in tailor-welded blanks. Tailor-welded blanks are steel blanks made from plates of differing thickness and/or properties butt-welded together; they are used in automobile manufacturing to produce body, frame, and closure panels. LBU uses a pulsed laser to generate the ultrasound and a continuous ...

the forming limit diagram (fld) is a useful method for characterizing the formability of sheet metals. in this paper, different numerical models were used to investigate the fld of tailor welded blank (twb). twbs were co2 laser-welded samples of interstitial-free (if) steel sheets with different thicknesses. the results of the numerical models were compared with the experimental fld as well as ...

Formability of Tailor Welded Blank (TWB) is an important parameter which limits this kind of blanks usage. A forming criterion for tailor welded blank is presented based on the analytical model in this research. This criterion suggests Limit Strength Ratio (LSR) and Limit Thickness Ratio (LTR) for forming limit of TWB. When thickness ratio or strength ratio in tailor welded blank is greater tha...

Girth weld cracking is one of the main failure modes in oil and gas pipelines; girth weld cracking inspection has great economic and social significance for the intrinsic safety of pipelines. This paper introduces the typical girth weld defects of oil and gas pipelines and the common nondestructive testing methods, and systematically generalizes the progress in the studies on technical principl...