In this investigation, the material removal rate, tool wear rate and surface integrity obtained by EDM, ultrasonic vibrations assisted EDM and magnetic field assisted EDM were studied and compared with together to show the quality of the effects of applying each of ultrasonic vibrations to tool and magnetic field around gap distance of EDM process on material removal rate, tool wear rate, and s...

In Electrical Discharge Machining, oxides (or debris) are created and accumulated in the sparking gap between an electrode and a work piece. If the debris density becomes too great in certain points in the gap, there is a reduction in the resistance, which encourages the formation of abnormal discharges, results in significant electrode damage and slows down the material removal rate. To enhanc...

One of the great challenges in the processing of materials using Equal Channel Angular Pressing (ECAP) is the high forming forces required to produce large shear deformation in the material. Researchers show that the friction forces between the die and the sample constitute a great part of the total forming forces. Recently, ultrasonic vibrations are successfully implemented into the ECAP proce...

one of the great challenges in the processing of materials using equal channel angular pressing (ecap) is the high forming forces required to produce large shear deformation in the material. researchers show that the friction forces between the die and the sample constitute a great part of the total forming forces. recently, ultrasonic vibrations are successfully implemented into the ecap proce...

The paper deals with design, modelling, and testing of an ultrasonic (US) chain torsional vibrations that includes a tool at its end could be used for different industrial applications such conventional nonconventional machining revolution, helicoidal, curved surfaces or various types materials. US horn helicoidal channel whose profile was studied aiming growing the amplification amplitude tool...

An ultrasonic vibration has been superposed on the normal electrode movement to increase the flushing effect during a micro electro-discharge machining (EDM) process. A systematic study on the effects of ultrasonic vibration on the EDM performance for fabricating microholes in Nitinol has been completed. The introduction of ultrasonic vibration to the microEDM process has more than 60 times inc...

Compared with traditional EDM, ultrasonic vibration assisted EDM (UEDM) shows better performance in machining efficiency and surface quality. However, the material removal process of UEDM is complex, there are many influencing factors. It difficult to describe accurately. In this study, based on voltage variation during processing combined heat transfer theory, model TC4 titanium alloy under co...

Present work aims at multi-mechanical surface treatment of Ti-6Al-4V based-miniplate implant manufactured by electrical discharge machining (EDM) for biomedical use. Mechanical surface treatment consists of consequent use of ultrasonic cleaning, rotary tumbler polishing, and brushing. Surface layers are analyzed employing scanning electron microscopy and energy dispersive X-ray spectroscopy. Al...

Ultrasonic energy is used for applying severe plastic deformation on metal surfaces. In the present work, the effect of ultrasonic vibration on the formability, microhardness and microstructural proper...