in manufacturing industry, it has been acknowledged that tool wear prediction has an important role in higher quality of products and acceptable efficiency. being an emerging area of research in recent years, drilling tool wear is an important factor which directly affects quality parameters of machined hole such as hole centring, roundness, burr formation and finished surface. in this paper, t...

a high strength nickel chromium alloy (50cr-50ni-nb alloy), commonly referred to as in-657, is specifically used for components in furnaces which are fired by low grade fuel oils containing high levels of vanadium, sodium and sulphur. the purpose of this study is to experimentally investigatethe effect of machining parameters on machinability in turning of inconel 657. the considered parameters...

Monitoring the tool flank wear without affecting the throughput is considered as the prudent method in production technology. The examination has to be done without affecting the machining process. In this paper we proposed a novel work that is used to determine tool flank wear by observing the sound signals emitted during the turning process. The work-piece material we used here is steel and a...

17-4ph stainless steel is a martensitic precipitation hardening stainless steel that provides an outstandingcombination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. this valuable alloy is widely used in the aerospace, nuclear, chemical, petr...

In finish-machining, geometric accuracy and surface quality m adversely affected by the tool wear at the minor flank and nose area. This paper describes an investigation into "comprehensive" tool wear estimation, including flank-, crater-. minor flank-, and nose-wear, based on an analysis of dynamic cutting force in oblique machining. The force, measured in terms of its three orthogonal compone...

17-4PH stainless steel is a martensitic precipitation hardening stainless steel that provides an outstanding combination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. This valuable alloy is widely used in the aerospace, nuclear, chemical, pet...

17-4PH stainless steel is a martensitic precipitation hardening stainless steel that provides an outstanding combination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. This valuable alloy is widely used in the aerospace, nuclear, chemical, pet...

artificial neural network is one of the most robust and reliable methods in online prediction of nonlinear incidents in machining. tool flank wear as a tool life criterion is an important task which is needed to be predicted during machining processes to establish an online tool life estimation system. in this study, an artificial neural network model was developed to predict the tool wear and ...

This paper presents a new statistical-based method of tool life monitoring for turning process, called Integrated Kurtosis-based Algorithm for Z-filter Technique, I-kaz, which was based on statistical analysis. The I-kaz method calculates the related coefficient for the measured machining signals. The input data of the I-kaz was acoustic signal that was generated during machining process, which...

In this paper, predictive modeling of cutting and ploughing forces, stress distributions on tool faces and temperature distributions in the presence of tool flank wear are presented. The analytical and thermal modeling of orthogonal cutting that is introduced in Karpat, Zeren and Özel [3] extended for worn tool case in order to study the effect of flank wear on the predictions. Work material co...