in this study the effect of input parameters of the edm process (pulse on-time, duty cycle and tool polarity), on the material removal rate (mrr), tool wear ratio (twr) and maximum surface roughness (rmax) in the machining aisi h13 tool steel has been studied. this study shows that increasing the duty cycle in the two conditions of tool polarity, material removal rate and the maximum surface ro...

In automation flexible manufacturing systems, tool wear detection during the cutting process is one of the most important considerations. This study presents an intelligent system for online tool condition monitoring in drilling process .In this paper, analytical and empirical models have been used to predict the thrust and cutting forces on the lip and chisel edges of a new drill. Also an empi...

in this research, our attempt is to monitor tool wear through the chip formations, forces, and temperature of edge of drill while drilling in superalloy plate to optimizes effective parameters, which lead to facilitate machining process to, improved tool life, and enhance the productivity. in this study, inconel718 superalloy material, and cemented coated carbide tool was selected for investiga...

In industrial production systems, including the most important factors in the economic field machining operations, reduce tool wear due to abrasive nature of the phenomenon on many factors, including temperature Lathe tool, influences, machining conditions (cutting speed, speed losses, forcing to rebuild parts of the manufacturing tolerances disassemble tool wear is caused by the phenomenon, as...

Most of the materials used in the industry of aero-engine components generally consist of titanium alloys. Advanced materials, because of their excellent combination of high specific strength, light weight and general corrosion resistance. In fact, chemical wear resistance of aero-engine alloy provides a serious challenge for cutting tool material during the machining process. The reduction in ...

Most of the materials used in the industry of aero-engine components generally consist of titanium alloys. Advanced materials, because of their excellent combination of high specific strength, light weight and general corrosion resistance. In fact, chemical wear resistance of aero-engine alloy provides a serious challenge for cutting tool material during the machining process. The reduction in ...

On time replacement of a cutting tool with a new one is an important task in Flexible Manufacturing Systems (FMS). A fuzzy logic-based approach was used in the present study to predict and simulate the tool wear progress in turning operation. Cutting parameters and cutting forces were considered as the input and the wear rate was regarded as the output data in the fuzzy logic for construct...

in manufacturing industry, it has been acknowledged that tool wear prediction has an important role in higher quality of products and acceptable efficiency. being an emerging area of research in recent years, drilling tool wear is an important factor which directly affects quality parameters of machined hole such as hole centring, roundness, burr formation and finished surface. in this paper, t...

A new prediction method was proposed based on the positive feedback relationship between tool geometry and wear rate. Dry orthogonal cutting of Inconel 718 used as a case study. Firstly, rate models flowchart were proposed. Secondly, evolution during analyzed considering combined effect crater flank wear. Thirdly, temperature, normal stress tool–chip relative sliding velocity surface studied, r...