Tailor-welded blanks (TWB) are blanks with sheets of similar or dissimilar thicknesses, materials, coatings welded in a single plane before forming. Applications of TWB include car door inner panel, deck lids, bumper, side frame rails etc. in automotive sector (Kusuda et al., 1997; Pallet & Lark, 2001). Aluminium TWBs are widely used in automotive industries because of their great benefits in r...