cage roll forming is one of the new methods of cold roll forming process which is widely used for producing erw pipes. in addition to less production cost and time, using cage roll forming provides smooth deformation on the strip. few studies can be found about cage roll forming because of its complexity, and the available knowledge is more experience-based and not science-based. in this paper,...

Roll forming process is used for manufacturing sheet metal parts by successive bending and creating the final shape with gradual deformation. In this article, deformation of a pre-punched sheet due to the roll forming process was studied. Two main defects in the roll forming process are ovality of holes and bow defect. The ovality of the hole is influenced by the process parameters including sh...

hot rolling of a large ring of titanium alloy (lrt) is a highly nonlinear incremental forming process with coupled mechanical and thermal behaviors (mtbs) which significantly affect microstructure and properties of the ring. the feed rate of idle roll and the rotational speed of driver roll have major effects on ovality of the ring. in this paper, the effects of these parameters on the ovality ...

In this article, stress analysis and energy estimation during cold-roll forming of symmetrical channel sections have been discussed. Geometry of sheet strip is pre-estimated by a shape function. Then longitudinal, transversal and shear strains have been calculated. Using both the Levy-Mises and the Prandtl Reuss equations, and also considering the Bauschinger effect, stress distributions have b...

in this article, stress analysis and energy estimation during cold-roll forming of symmetrical channel sections have been discussed. geometry of sheet strip is pre-estimated by a shape function. then longitudinal, transversal and shear strains have been calculated. using both the levy-mises and the prandtl reuss equations, and also considering the bauschinger effect, stress distributions have b...

Defects of the roll forming process are affected by amount and situation of the strains distribution. The effect of the process parameters on the strain distribution in the round cross section roll forming process has been studied. Finite element and response surface method have been used for process modelling. Then desirability functions approach and overlaid counter plots have been employed f...

The accumulative roll bonding (ARB) as a severe plastic deformation (SPD) procedure aimed at enhancing the mechanical properties of metals and alloys. In the present study, a new slab method is proposed for estimating the forming stress field for cold extrusion of metals cross the alumina interlayer powder particles by accumulative roll bonding process. Plastic deformation behavior of the metal...

The accumulative roll bonding (ARB) as a severe plastic deformation (SPD) procedure aimed at enhancing the mechanical properties of metals and alloys. In the present study, a new slab method is proposed for estimating the forming stress field for cold extrusion of metals cross the alumina interlayer powder particles by accumulative roll bonding process. Plastic deformation behavior of the metal...

In this article, stress analysis and energy estimation during cold-roll forming of symmetrical channel sections have been discussed. Geometry of sheet strip is pre-estimated by a shape function. Then longitudinal, transversal and shear strains have been calculated. Using both the Levy-Mises and the Prandtl Reuss equations, and also considering the Bauschinger effect, stress distributions have b...