The prediction of rock sawability is important in the cost estimation and the planning of the stone plants. An accurate estimation of rock sawability helps to make the planning of the rock sawing projects more efficient. Rock sawability depends on non-controlled parameters related to rock characteristics and controlled parameters related to properties of cutting tools and equipment. In the same...

This study aimed to develop new statistical models for evaluating the specific ampere draw (SI) based on rock brittleness index in rock sawing process. A variety of rocks, including carbonate and granite, were cut by a fully instrumented laboratory-sawing rig with two different types of circular diamond saws. Laboratory tests were performed at different depths of cut and feed rates. Multiple cu...

One of the most crucial factors involved in the optimum design and cost estimation of rock sawing process is the rock abrasivity that could result in a significant cost increase. Various methods including direct and indirect tests have been introduced in order to measure rock abrasivity. The Schimazek’s F-abrasiveness factor ( ) is one of the most common indices to assess rock abrasivity.  is t...

Nowadays, estimating the ampere consumption and achieve to the optimum condition from the perspective of energy consumption is one of the most important steps to reduce the production costs. In this research it is tried to develop an accurate model for estimating the ampere consumption by using the artificial neural networks (ANN).In the first step, experimental studies were carried out on 7 ca...

Circular sawing with diamond-impregnated tools has been extensively used in stone processing plants and prediction of rock sawability is important in the cost estimation and the planning of the plants. Rock sawability depends on machine characteristics, type and diameter of diamond saw, depth of cut, rate of sawing and tool wear, and rock properties. Some researchers have investigated the relat...

Abstract Predicting the vibration of circular sawing machine is very important in examining performance process, as it shows amount energy consumption machine. Also, this factor directly related to maintenance cost, such that with a small increase level vibration, cost increases large extent. This paper presents new prediction models assess An evaluation model based on imperialist competitive a...

Predicting the wear performance of circular diamond saw in the process of sawing hard dimensional stone is an important step in reducing production costs in the stone sawing industry. In the present research work, the effective parameters on circular diamond saw wear are defined, and then the weight of each parameter is determined through adopting a fuzzy rock engineering system (Fuzzy RES) bas...

The paper deals with the sawing simulation of Maritime pine (Pinus pinaster Ait.) and is a report from a project aiming to increase the knowledge in how different raw material characteristics and sawing factors are affecting on the sawing yield of Maritime pine. The conversion was executed by an integrated optimising software system, WooDCIM® developed at VTT Technical Research Centre of Finlan...

Due to the size and material changes and the hard impurities of the cutting workpieces in the band sawing process, the load of the band saw blades changes greatly so as to easily break the blades. The load of the band saw blades in the cutting process is unbalanced so as to easily produce the deviation of the saw blade’s cutting path, even seriously affect the accuracy of the sawing. On the occ...

this study was accomplished in iran to investigate waste of common log sawing methods and to propose new sawing method. the old methods were performed due to difficulties on carrying logs out of forest. it seems necessary to change old methods due to development of sawmills and forest harvesting plans. the dimensions of wood products were collected to calculate the waste of old sawing methods ....