the built up layer thickness in secondary deformation zone is one of the important parameters in metal cutting process. the built up layer (bul) is formed in second deformation zone near the tool-chip interface in the back of the chip. this parameter influences the tool life and machined surface quality. this bul should not be confused with the built up edge (bue). the deformation of the bul in...

Temperature control during the cutting process with different parameters such as cutting velocity and applying water cooling is essential to decrease the cutting force, increase the life of the cutting tool and decrease the machined surface temperature of work-piece. In this research, the temperature of machined surface and the chip-tool interface in orthogonal cutting process of Ti-6Al-4V were...

The built up layer thickness in secondary deformation zone is one of the important parameters in metal cutting process. The built up layer (BUL) is formed in second deformation zone near the tool-chip interface in the back of the chip. This parameter influences the tool life and machined surface quality. This BUL should not be confused with the built up edge (BUE). The deformation of the BUL in...

The main aim of this paper is to study the material removal phenomenon using the finite element method (FEM) analysis for orthogonal cutting, and the impact of cutting speed variation on the chip formation, stress and plastic deformation. We have explored different constitutive models describing the tool-workpiece interaction. The Johnson-Cook constitutive model with damage initiation and damag...

manufacturing process frequently employs optimization of machining parameters in order to improve product quality as well as to enhance productivity. the material removal rate is a significant indicator of the productivity and cost efficiency of the process. taguchi method has been implemented for assessing favorable (optimal) machining condition during the machining of nylon by considering thr...

High speed machining of hardened steels for manufacturing dies and molds offers various advantages, but the productivity often limited by mainly tool life. This study investigates the influence of edge preparation in cubic boron nitrite (CBN) cutting tools on process parameters and tool performance by utilizing practical finite element (FE) simulations and high speed orthogonal cutting tests. T...