In this paper the numerical simulation of flow field in the new design dynamic cyclone separator is investigated. The effects of different geometrical parameters such as impeller diameter, number of vanes, length and the location of impeller is investigated. The Reynolds averaged Navier–Stokes equations with Reynolds stress turbulence model (RSM) were solved. The Eulerian-Lagrangian computation...

A Response surface design of experiment has been performed based on the Muschelknautz method of modeling (MM) for 64 test cases using Box-Behnken design to study the effect of seven geometrical cyclone dimensions on the pressure drop and cut-off diameter. It is found that the most significant geometrical parameters are, the vortex finder diameter, the inlet section width and height, and the cyc...

The paper presents Design development of cement industry cyclone based on CFD along with pilot plant trials. Based on simulation of laboratory scale cyclone as expressed in literature and in-house pilot plant experiments, Reynolds stress model has been found to predict the turbulent flow field, pressure drop and particle collection efficiency closely as compared to other standard turbulence mod...

The prediction of emission concentrations from cyclone collectors is integral to the permitting of agricultural facilities including cotton gins. One method for predicting emission concentrations utilizes fractional efficiency curves. Fractional efficiency curves (FEC’s) were developed for 1D2D, 1D3D, and 2D2D cyclone designs. The procedure used to develop these new FEC’s incorporated log-norma...

1D3D and 2D2D cyclones were tested at Amarillo, Texas, to evaluate the effect of air density on cyclone performance. Both airflow rate and cyclone inlet velocity change with the change in air density. Two sets of inlet design velocities determined by the different air densities were used for the tests: one set based on the actual airflow, and the other set based on standard airflow. Experimenta...

In present study, a three-step multi-objective optimization algorithm of cyclone separators is catered for the design objectives. First, the pressure drop (Dp) and collection efficiency (h) in a set of cyclone separators are numerically evaluated. Secondly, two meta models based on the evolved Group Method of Data Handling (GMDH) type neural networks are regarded to model the Dp and h as the re...

A new theoretical method for computing travel distance, number of turns, and cyclone pressure drop has been developed and is presented in this article. The flow pattern and cyclone dimensions determine the travel distance in a cyclone. The effective number of turns was calculated based on the travel distance. Cyclone pressure drop is composed of five pressure loss components. The frictional pre...