In recent years, advanced materials with unique metallurgical properties such as super alloys, composites and ceramics have been developed to meet the demands of extreme applications. While these materials are harder, tougher, less heat sensitive and more resistant to corrosion and fatigue, they are also difficult to machine. Advanced materials are being widely used these days not only in the a...

the micro wire electrical discharge machining (micro wire-edm) process is a modern machining process with various applications in manufacturing micro-parts. the recast layer remaining on the machined surfaces is an inevitable complication of this process. this layer can subsequently affect the machined parts performance. to optimize the recast layer in the micro wire-edm of the molybdenum micro...

In micro-electrical discharge machining (micro-EDM), dielectric plays a significant role during the machining process as different types of dielectrics have different chemical compositions, cooling rates and dielectric strengths. For this, dissimilar process responses are accounted when machining in EDM at micron level. The present paper investigates micro-EDM characteristics such as material r...

Micro-electric discharge machining (μ-EDM) is an important manufacturing process that is able to produce components and tools with micro-features. Improvement to this process has resulted in the use of powder mixed dielectric (PMD), which results in better surface quality and faster machining time. However, the presence of conductive powder in the dielectric fluid negatively affects the accurac...

Advanced Ceramics find wide range of industrial applications. Cutting of advanced ceramic (SiC) is very difficult using conventional machining methods due to its low fracture toughness. In the past few years, researchers have claimed successful machining of ceramic composites using EDM process. Furthermore, increasing trend, necessity of miniaturization, micro components in MEMS and semiconduct...

Ultra-precision products which contain a micro-hole array have recently shown remarkable demand growth in many fields, especially in the semiconductor and display industries. Photoresist etching and electrochemical machining are widely known as precision methods for machining micro-holes with no residual stress and lower surface roughness on the fabricated products. The Invar shadow masks used ...

correct selection of manufacturing condition is one of the most important aspects which should be considered in the majority of manufacturing processes,  particularly in the process related to advanced machining process like electrical discharge machining. in electrical discharge machining (edm), dielectric fluid plays an important role since machining characteristics are greatly influenced by ...

This paper reports on the evaluation of a high resolution micro ultrasonic machining (HR-μUSM) process suitable for post fabrication trimming of complex 3D microstructures made from fused silica. Unlike conventional USM, the HR-μUSM process aims for low machining rates, providing high resolution and high surface quality. The machining rate is reduced by keeping the micro-tool tip at a fixed dis...

Ti6Al4V alloy is highly used in the automotive and aerospace industry due to its good machining characteristics. Micro EDM drilling is commonly used to drill micro hole on extremely hard material with very high depth to diameter ratio. In this study, the parameters of micro-electrical discharge machining (EDM) in drilling of Ti6Al4V alloy is optimized for higher machining accuracy with less hol...

Ni alloys have managed to cover wide range of applications such as automotive industries, oil gas industries, and aerospace industries. However, these alloys impose challenges while using conventional machining technologies. On the other hand, Micro-Electro-Discharge machining (micro-EDM) is a nonconventional machining method that uses controlled sparks energy to remove material irrespective of...