In this work, cold bulge forming of an Aluminium-Magnesium (Al-Mg) sheet with a solid bulging medium is performed experimentally and numerically.  Mechanical properties and thickness variations of Al-Mg sheet are evaluated before and after the forming process.  The results indicated that the Al-Mg sheet has taken the desired shape without necking using the cold bulge forming process.  Also, the...

Micro-stamping process is one of the most cost-effective methods to manufacture metallic bipolar plates (BPPs). This research investigates the forming of titanium thin sheet as a potential candidate for BPPs in proton exchange membrane fuel cell (PEMFC). In this regard, the process was first simulated using finite element (FE) code Abaqus. Afterward, experimental tests were implemented and the ...

In most of the sheet forming processes, production of the parts with minimum thickness variation and low required force is important. In this research, minimization of the sheet thinning and forming force in the hydraulic deep drawing process has been studied. Firstly, the process is simulated using the finite element method (FEM) and simulation model is verified using the experimental results....

The present research work is concerned with the effects of optimum process variables in elevated temperature hydro-mechanical deep drawing of 5052 aluminum alloy. Punch-workpiece and die-workpiece friction coefficients together with the initial gap between the blank holder and matrix were considered as the process variables which, in optimization terminology, are called design parameters. Since...

In this paper, it is tried to find an approximate single layer equivalent for multi-layer graphene sheets based on third order non-local elasticity theory. The plates are embedded in two parameter Winkler-Pasternak elastic foundation, and also the thermal effects are considered. A uniform transverse load is imposed on the plates. Applying the non-local theory of Eringen based on third order she...

use of tailor-welded blanks (twbs) in production has significant advantages such as weight and cost reduction. however, their application requires processes that increase their poor formability in comparison to base materials. one of these procedures is the use of fluid pressure in sheet metal forming. in this paper hydro-mechanical deep drawing process of tailor-welded low carbon steel (st12) ...

the use of twb has been developed in automotive industries because of it’s advantages such as reduction in weight, cost and fuel economy of vehicles. the main objective of the peresent work is to study the effects of weld zone, diffrence in surface coating and thickness ratio on the formability of twb composed of aisi 304, spcc and if steel sheets. it was found that the narrow weld zone has lit...