The shell liner type, rotation speed, and ball filling percent are the key factors influencing the charge behavior inside the SAG mills, and consequently, their performance. In this work, the milling operation of industrial SAG mills is investigated using the Discrete Element Method (DEM). First, an industrial SAG mill with dimensions of 9.50 m × 4.42 m that has a Smooth-type liner is sim...

in this research, the efficiency of the comminution circuit as well as the efficiency of size classification equipment of the concentrator plant 2 of sarcheshmeh copper complex was studied. the comminution circuit of this plant includes one sag mill in a closed circuit with a vibrating screen and one ball mill with a size classification system of hydrocyclone. the goal of this work was to calcu...

In this research, the efficiency of the comminution circuit as well as the efficiency of size classification equipment of the concentrator plant 2 of Sarcheshmeh copper complex was studied. The comminution circuit of this plant includes one SAG mill in a closed circuit with a vibrating screen and one ball mill with a size classification system of hydrocyclone. The goal of this work was to calcu...

The number of lifters of mill shell liners, mill rotation speed, and filling percentage of grinding media are three of the most important parameters influencing the charge behavior and the trajectory of ball motion inside the SAG mills, and consequently, their performance. In this paper, the milling operation of pilot-scale SAG mills using the discrete element method (DEM) is investigated. Firs...

Liner design is becoming an increasingly more important tool for the AG/SAG mill performance optimization. The Gol-E-Gohar iron ore concentration plant uses three 9 m × 2.05 m autogenous mills (AG) in parallel in a dry operation. Due to large variations in feed characteristics and inadequate blending, the performance of AG mills has been lower than the target value. In order to increase the cir...

One of the factors which are usually difficult to be measured in mills is the grindability and distribution of feed under real situation and in a short time. In the condition of achieving a fast and convenient way to determine these parameters, the proper relationship between energy, hardness and particle size distribution can be obtained. Feed hardness is one of the most important factors in g...

The equations governing the motion of steel balls and their impact onto shell liners in industrial Semi-Autogenous Grinding (SAG) mills are derived in full details by the authors and are used in order to determine the effective design variables for optimizing the working conditions of the mill and to avoid severe impacts which lead to the breakage of SAG mill shell liners. These design vari...

the equations governing the motion of steel balls and their impact onto shell liners in industrial semi-autogenous grinding (sag) mills are derived in full details by the authors and are used in order to determine the effective design variables for optimizing the working conditions of the mill and to avoid severe impacts which lead to the breakage of sag mill shell liners. these design variable...

Modelling and simulation of semi-autogenous (SAG) mills are valuable tools for helping to design control laws for a given application and subsequently to optimise its performance and process control. SAG mills (see Figure 1) are presently one of the most widely used alternatives in the field of mineral size reduction as a result of their advantages such as higher processing capacity, lower phys...

The aim of this research work was to investigate on the ball filling estimation of Miduk semi-autogenous (SAG) Mill via an utilized method. Miduk copper concentrator is located in Kerman Province, Iran, and its size reduction stage includes one gyratory crusher which feeds one SAG mill (9.75 dia.(m)*3.88 length(m)) following two parallel ball mills (5dia.(m)*7lenght(m)). After SAG mill, a tromm...