The use of a minimum quantity of lubrication (MQL) with extremely low consumption of lubricant in machining processes has been reported as a technologically and environmentally feasible alternative to conventional flood cooling. In hot machining, the external heat source is applied during machining that will assist to increase machining performance. Many external heating techniques are availabl...

the abrasive flow machining technique uses a self-deforming tool, an abrasive laden media that is passed back and forth in the passage geometry of the hollow workpiece with the assistance of two hydraulically operated cylinders placed opposite to each other. the material is removed by abrasion generating finer surfaces in the area where flow is restricted. but this method has a low material rem...

To improve product quality and productivity, one of the most critical factors for most manufacturers lies in quickly identifying root causes in machining process during ramp-up and production time. Though multivariate statistical process monitoring techniques using control charts have been successfully used to detect anomalies in machining processes, they cannot provide guidelines to identify a...

Abrasive flow machining (AFM) is a manufacturing technique that uses the flow of a pressurized abrasive media to remove work piece material. In comparison with other polishing technique, AFM is very efficient, suitable for the finishing of complex inner surfaces. In recent years, hybrid-machining processes have been developed to improve the efficiency of a process by clubbing the advantages of ...

This paper presents the research and development of a hybrid rapid manufacturing process being developed at the University of Missouri-Rolla. This process includes a laser deposition and a 5axis CNC milling system. By combining laser deposition and machining processes, the resulting hybrid process can provide greater build capability and better accuracy and surface finish. The hybrid process ca...

Vibration-assisted machining offers a solution to expanding needs for improved machining, especially where accuracy and precision are of importance, such as in micromachining of single crystals of metals and alloys. Crystallographic anisotropy plays a crucial role in determining on overall response to machining. In this study, we intend to address the matter of ultra-precision machining of mate...

The e-glass fibre epoxy composite is a nonconductive ceramic material hence it is difficult to machine by any well known non-conventional machining methods like electrical discharge machining, wire electrical discharge machining etc. This material can be machined with conventional machining but compromise with accuracy, surface texture even not possible to micro slicing etc. Keeping in view, a ...

Limited efforts have been done towards enhancing the productivity of Abrasive Flow Machining (AFM) process with regard to better quality of work piece surface. In recent years, hybrid-machining processes have been developed to improve the efficiency of a process by clubbing the advantages of different machining processes and avoiding limitations. In the present study, the abrasive flow machinin...

Electro Chemical Discharge Machining (ECDM) is an emerging hybrid machining process used in precision machining of hard and brittle non-conducting materials. The present paper gives a critical review on materials machined by ECDM under the prevailing machining conditions; capability indicators of the process are reported. Some results obtained while performing experiments in micro-channeling on...