Friction stir welding is a relatively new solid-state joining technique which is widely adopted in different industry fields to join different metallic alloys that are hard to weld by conventional fusion welding. Friction stir welding is a highly complex process comprising several highly coupled physical phenomena. The complex geometry of some kinds of joints and their three dimensional nature ...

This paper gives a review on the applications of artificial neural network in friction stir welding. Friction stir welding is a fairly new solid state joining process and has found numerous applications including in aerospace, marine, automotive, railway and many more. Artificial neural network (ANN) is a valued research area. Study has been done on mechanical properties of weldements. Keywords...

Friction stir welding is a solid state joining process. High strength aluminum alloys are widely used in aircraft and marine industries. Generally, the mechanical properties of fusion welded aluminum joints are poor. As friction stir welding occurs in solid state, no solidification structures are created thereby eliminating the brittle and eutectic phases common in fusion welding of high streng...

Friction stir welding and tungsten inert gas welding techniques were employed to weld armor grade aluminum alloy to investigate the effect of welding processes on tensile behavior of weld joints. Tensile tests, Vicker microhardness tests and optical microscopy were performed on developed weld joints and base metal. Welding process influenced tensile behavior and microstructure of weld joints. F...

The microstructure and residual stresses of an AA6040 Al to AZ31B Mg friction stir weld are studied using scanning electron microscopy and X-ray diffraction. The complex material flow promoted by the friction stir welding process results in a fine grained structure in the stir zone of both materials due to dynamic/recovery recrystallization. The interface between the materials is characterized ...

–Friction stir welding is a solid state welding technology used for welding low melting point metals, such as Al, Mg and its alloys. Later welding was conducted on dissimilar metals which also produced a better defect free joint. Tool design and welding parameters contributes a major role for producing a better weld. Material flow and friction heat are the factors that the internal factor for t...

Friction stir processing (FSP) has been developed on the principles of friction stir welding (FSW) as an effective and efficien new method for grain refinement and microstructural modification, providing intense plastic deformation as well as higher strain rates than other conventional severe plastic deformation methods. FSP produces an equiaxed homogeneous microstructure consisting of fine gra...

This thesis presents a process planning methodology for a rapid injection mold tool manufacturing system that involves additive and subtractive techniques, whereby slabs are sequentially bonded and milled using layered tool paths. Mold tools are grown in a bottom up fashion, eliminating the need for multi-axis machining operations (beyond three axes) and allowing small features in deep cavities...

The shear textures that develop in friction stir welds are reviewed and discussed. In all the materials examined, including face centred cubic (fcc), body centred cubic (bcc) and hexagonal close-packed (hcp) materials, friction stir welding produces a predominant shear texture with the close-packed directions aligned with the shear direction (SD) and the close-packed plane normal perpendicular ...

friction stir processing was applied for fabricating an aluminum alloy based hybrid nano composite reinforced with nano sized al2o3 and micro sized graphite particles. a mixture of al2o3 and graphite particles was packed into a groove with 1 mm width and 4.5 mm depth, which had been cut in 5083 aluminum plate of 10 mm thick. packed groove was subjected to friction stir processing in order to im...