master moulds are used to cast copper anode moulds. these iron moulds are made of grey or nodular cast irons. according to desirable properties of ductile irons, it was expected that ductile cast iron moulds could have performed their nominal life. but in service, these moulds have not performed their nominal life and they have experienced premature failures due to warping and cracking. also gr...

Master moulds are used to cast copper anode moulds. These iron moulds are made of grey or nodular cast irons. According to desirable properties of ductile irons, it was expected that ductile cast iron ...

Fatigue is the primary cause of failure of crankshafts in internal combustion engines. The cyclic loading conditions and the stress concentrations in the crank pin fillets are unavoidable, and can result in fatigue failure. The objectives of this study were to compare the fatigue behavior of forged steel and ductile iron crankshafts from a one-cylinder engine as well as to determine if the fati...

The effect of heat treatment and alloying elements of copper and tin on the microstructure and mechanical properties of austempered ductile cast iron alloys is investigated. The austenitizing temperature of 890°C, the isothermal transformation (austempering) temperatures of 285, 335 and 375°C, and austempering times of 15, 30, 75 and 150 minutes are studied. The alloying elements of copper and ...

Ductile cast iron is preferred as nodular iron or spheroidal graphite iron. Ductile cast iron contains graphite in form of discrete nodules and matrix of ferrite and perlite. In order to determine the mechanical properties, one needs to determine volume of phases in matrix and nodularity in the microstructure of metal sample. Manual methods available for this, are time consuming and accuracy de...

Ductile iron is one of the most important engineering materials, in view of its excellent castability, signifi cantly better mechanical properties and low cost [1, 2]. It represents the fastest growing segment of the iron market. In the medium term, it is to be expected that the market share of nodular iron will level off at 40 % to 45 % [3]. Achieving the full potential of ductile iron require...

the influence of aluminium on the microstructure of austempered ductile cast iron (adi) has been studied. anumber of irons of different compositions have been made by green sand casting and gravity die casting ofappropriate design to provide the experimental materials. austenitising was carried out at different temperaturesand holding times for a variety of experimental irons to achieve suffici...

Ductile iron replaced grey cast iron as pipe material in the early 1970s. It has been estimated that almost half of all new water mains in North America are ductile iron. The main cause of the structural deterioration of all metallic mains is external corrosion, which is induced by environmental and operational conditions. Internal corrosion, on the other hand, can cause significant functional ...

The work is applying an image segmentation to a micrograph which is showing the microscopic structures of a specimen of ductile cast iron. The segmentation allows the measurement of the size of the nodules.

The remote field effect is an electromagnetic method for inspecting pipes and tubing. It has recently been commercialised as a technique for inspecting gray cast iron and ductile iron water mains. However, commercial tools provide information on pits depths in the pipe and overall wall loss. Models of the mechanical behaviour of cast iron pipe also require information on pit width and length. T...