Cutting fluids, usually in the form of a liquid, are applied to the chip formation zone in order to improve the cutting conditions. Cutting fluid can be expensive and represents a biological and environmental hazard that requires proper recycling and disposal, thus adding to the cost of the machining operation. For these reasons dry cutting or dry machining has become an increasingly important ...

Cryogenic machining is considered as the most sustainable alternative to conventional flood-cooled, near-dry and dry machining approaches in machining processes. This paper presents the application of a sustainability evaluation methodology for manufacturing processes, focusing on cryogenic machining processes. The methodology used here involves a metrics-based Process Sustainability Index (Pro...

17-4ph stainless steel is a martensitic precipitation hardening stainless steel that provides an outstandingcombination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. this valuable alloy is widely used in the aerospace, nuclear, chemical, petr...

Wire Electrical Discharge Machining (WEDM) is a non-traditional thermo-electric process capable of machining hard materials of highly complex three dimensional shapes. In this paper, the dry WEDM experimentation is conducted using oxygen as a dielectric medium. The deionized water is replaced by the oxygen as a dielectric medium to ameliorate the environmental impact in the machining surroundin...

The use of a minimum quantity of lubrication (MQL) with extremely low consumption of lubricant in machining processes has been reported as a technologically and environmentally feasible alternative to conventional flood cooling. In hot machining, the external heat source is applied during machining that will assist to increase machining performance. Many external heating techniques are availabl...

Lubricant and coolant can improve surface roughness in machining. In addition of ecological harms, thermal shock of coolant or lubricant may affect the surface integrity especially on surface residual stresses and micro-crack nucleation. Dry machining is ecologically desirable and it is considered as a necessity for manufacturing enterprises in the recent years. 55Cr3 steel grade is steel with ...

This study investigates the dry and near-dry electrical discharge machining (EDM) milling to achieve a high material removal rate (MRR) and fine surface finish for roughing and finishing operations, respectively. Dry EDM uses gas and near-dry EDM applies a liquid-gas mixture as the dielectric medium. Experimental studies leading to the selection of oxygen gas and copper electrode for high MRR d...

17-4PH stainless steel is a martensitic precipitation hardening stainless steel that provides an outstanding combination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. This valuable alloy is widely used in the aerospace, nuclear, chemical, pet...

In machining to improve machinability, productivity and to extend tool life coolants and lubricants where used .Increasing industry the use of cutting fluids subsequently increasing this leads in reduce of living conditions nearby future all the governments recommend the manufacturers to reduce the usage of toxicity cutting fluids. Still research for dry machining challenge is exiting for the i...

Sampling of the full range of particle sizes was carried out on 16 processes in six different General Motors plants over a period of 2.5 years. This article deals with particle characterization from five of the processes that relate to machining, specifically, wet machining with water-based fluids from old and new technology processes, grinding with straight oils from old and new technology pro...