Nowadays high speed machining (HSM) machine tool combines productivity and part quality. So mould and die maker invested in HSM. Die and mould features are more and more complex shaped. Thus, it is difficult to choose the best machining strategy according to part shape. Geometrical analysis of machining features is not sufficient to make an optimal choice. Some research show that security, tech...

Along with increasingly development of CAD/CAM software and their application in various industries, minimizing of the machining time is found to be more important. In this paper, firstly the concerning subjects are discussed regarding classification of the optimization techniques. These are programming techniques, high speed machining techniques and feed rate optimization techniques. As a case...

The aim of this paper is to study the Electro discharge machining process. EDM has been an important manufacturing process for the tool, mould, and dies industries for several decades. The process is finding an increasing industrial use owing to its ability to produce geometrically complex shapes as well as its ability to machine hard materials that are extremely difficult using conventional pr...

An instantaneous rigid force model for prediction of cutting forces in ball-end milling of  sculptured surfaces is presented in this paper. A commercially available geometric engine is used to represent the cutting edge, cutter and updated part geometries. The cutter used in this work is an insert type ball-end mill. Intersecting an inclined plane with the cutter ball nose generates the cutting...

correct selection of manufacturing condition is one of the most important aspects which should be considered in the majority of manufacturing processes,  particularly in the process related to advanced machining process like electrical discharge machining. in electrical discharge machining (edm), dielectric fluid plays an important role since machining characteristics are greatly influenced by ...

Orbiting EDM has the advantages of superior machining quality over static EDM due to advanced flushing. However, improper tool correction to the relative motion in orbiting EDM will result in dimension errors of the product. As features vary in morphology, tool design for orbiting EDM is a challenging task, particularly for mould comprises assorted features. A strategy for correcting the orbita...

Recent evolutions on forging process induce more complex shape on forging die. These evolutions, combined with High Speed Machining (HSM) process of forging die lead to important increase in time for machining preparation. In this context, an original approach for generating machining process based on machining knowledge is proposed in this paper. The core of this approach is to decompose a CAD...

For efficient manufacture of moulds and dies and in order to meet the unstable market situation, a well organised reconfigurable manufacturing system is required. The geometric features of moulds and dies are not the same as discrete parts. They are contained elements on a block of steel and are usually in the form of contours, slots, corners, slope faces, curved surfaces and cavities. A lot of...

metal forming processes, compared with machining ones, reduce production steps and increasemanufacturing speed in addition to saving raw material. in this paper, forming process of column ofa steering mechanism is investigated by finite element analyses and experimental tests; andoptimum die design parameters are found. forming process parameters including die opening angle,bearing length, clea...