• good electrical conductivity (>100 S cm 1 bulk conductivity), • high thermal conductivity (>20 W cm ), • high chemical and corrosion resistance, • mechanical stability toward compression forces, • low permeability for hydrogen, • low-cost material being processable with mass production techniques, • low weight and volume, and • recyclable materials. Two different kinds of materials have been ...

Bipolar plates perform as current conductors between cells, provide conduits for reactant gases, facilitate water and thermal management through the cells, and constitute the backbone of a fuel cell stack. Currently, commercial bipolar plates are made of graphite composite because of its relatively low interfacial contact resistance (ICR) and high corrosion resistance. However, graphite composi...

In this paper, a method with the potential to rapidly produce thermoplastic polymer composite bipolar plates with improved formability and hrough-plane conductivity is described. In our earlier work, it was reported that composite bipolar plates made with graphite filled wet-lay materials xhibited excellent mechanical properties and in-plane electrical conductivity. However, the through-plane c...

In this study, the newly designed bipolar plate for proton exchange membrane fuel cells (PEMFC) was produced by spray-coating the Ni65Cr15P16B4 metallic glassy alloy on Al plate. The Ni65Cr15P16B4 metallic glass was adopted as a coating material because of its excellent corrosion resistance and the high velocity oxy-fuel (HVOF) spray coating was used for the metallic glass deposition on the Al ...

Graphite is an excellent material for bipolar plates used in Proton Exchange Membrane (PEM) fuel cell due to its great chemical resistance, but the brittle nature makes it difficult to manufacture. Selective Laser Sintering (SLS) based on layer-by-layer manufacturing technology can fabricate graphite bipolar plates with complex gas flow channels. To improve the performance of bipolar plates inc...

Selective Laser Sintering (SLS) provides a way to fabricate graphite composite bipolar plates, which significantly reduces time and cost at the research and development stage of bipolar plates, as compared with the conventional fabrication methods of compression molding and injection molding. Different graphite materials (natural graphite, synthetic graphite, carbon black, and carbon fiber) wer...

Bipolar plate is one of the key components of proton exchange membrane fuel cells (PEMFC). Since the production costs of traditional graphite bipolar plates are very expensive and need a few millimeters thickness over the space, the resulting metal bipolar plate not only reduces the cost of such a bipolar plate, the thickness can also be reduced to micron range. This study aims to explore the a...

effect of methanol concentration and channel depth of bipolar plates on the performance of single direct methanol fuel cell was investigated experimentally. the membrane used in this experiment was nafion117. dimension of the single cell were 10cm 10 cm. methanol concentrations of 0.50, 1.0, 1.5, 2.0, 3.0 molar were used. channel depth of the bipolar plates were chosen to be 1.0, 1.5, 2.0 mm, a...