ultrasonic vibration assisted single point incremental forming (uvaspif) process is an attractive and adaptive method in which a sheet metal is gradually and locally formed by a vibrating hemispherical-head tool. the ultrasonic excitation of forming tool reduces the average of vertical component of forming force and spring-back rate of the formed sample. the spring-back phenomenon is one of the...

Single point incremental forming (SPIF) that will produce non-symmetric sheet metal parts has been rarely dealt with so far. SPIF of a Francis hydro-turbine vane made aluminum alloy is studied as typical example in this work. At first, concave geometry, encompassing the desired shape designed, from which formed part be ultimately cut out. The necessary toolpaths are created by using CAM softwar...

Surface roughness (SR) has an adverse effect on the appearance of low-carbon steel parts, formed in the asymmetric incremental sheet forming (AISF) process, particularly those requiring painting operation. The purpose of this study is to investigate the effects of AISF process parameters on the surface roughness of an asymmetric part formed on low-carbon steel sheets. The parameters are feed ra...

Two-point incremental forming method is considered a modern technique for manufacturing shell parts. The presence of bottom punch during the process makes this technique far more complex than its conventional counterpart i.e. single-point incremental forming method. Thus, the numerical simulation of this method is an essential task, which leads to the reduction of trial/error costs, predicts th...

The single point incremental forming (SPIF) is one of the dieless forming processes which is widely used in the sheet metal forming. The correct selection of the SPIF parameters influences the formability and quality of the product. In the present study, the Gurson-Tvergaard Needleman (GTN) damage model was used for the fracture prediction in the numerical simulation of the SPIF process of alum...

Single point incremental sheet metal forming is a sheet metal forming process that forms products without the complex dies and tools with low cost. In this study, the incremental sheet metal forming process has been experimentally investigated on the explosively-welded Al/Cu bimetal sheets. Also, the effects of process parameters, such as arrangement of layer`s bimetal, tool diameter and tool p...