Corrosion is one of the major problems in the industry especially on machinery since it weakens the structure of the machinery part and causes the mechanical failure. This will stop the production and increase the maintenance cost. In this study, the corrosion behaviour of gas nitriding on a screw press machine shaft made from AISI 4140 steel was investigated. Pitting corrosion was identified a...

Deep cold rolling (DCR) and low plasticity burnishing (LPB) process are cold working processes, which easily produce a smooth and work-hardened surface by plastic deformation of surface irregularities. The present study focuses on the surface roughness and surface hardness aspects of AISI 4140 work material, using fractional factorial design of experiments. The assessment of the surface integri...

Mechanical properties of machined components are controlled by inducing phase transformations in the outer layer of the materials. Induction hardening is one such manufacturing process where the surface hardness is enhanced while the core is retained with the original structure and characteristics. In this study, a mathematical model had been developed to predict the hardness and the volume fra...

In this present work, The effect of input parameters viz. grinding wheel speed, work-piece speed, abrasive grain size, depth of cut, concentration of cutting fluid, and number of passes has been found on the surface roughness of cylindrical grinded AISI 4140 steel has been found. The other parameters like feed rate, diameter of work-piece, coolant flow rate, etc. are kept constant. Three levels...

AISI 4140 powder was directly deposited on AISI 4140 wrought substrate using laser engineered net shaping (LENS) to investigate the compatibility of a LENS-deposited part with the substrate. Tensile testing at room temperature was performed to evaluate the interface bond performance and fracture behavior of the test specimens. All the samples failed within the as-deposited zone, indicating that...

In this study, some mechanical properties of borided and unborided four steels were investigated. Boronizing of steels was performed by powder pack method at 1210 K for 4 h. The hardness of borides, boride layer thickness and room temperature tensile properties were measured and it was observed that hardness and tensile properties strongly depend on chemical composition of steels. In addition, ...

The article deals with mechanical properties of layers which were created by plasma nitriding technology. Nitrided layers apply to steel AISI 4140 were evaluated by metallographic method, GDOES method, microanalysis method and microhardness method. The trend of mechanical properties was experimentally obtained in dependence on length of cavity during plasma nitriding process. Moreover, the infl...

In this present work, the effect of input parameters viz. grinding wheel speed, work-piece speed, abrasive grain size, depth of cut, concentration of cutting fluid, and number of passes has been found on the out-ofroundness of cylindrical grinded AISI 4140 steel. Out-of-roundness is of great importance in case of shafts, axles, pistons, piston pins, crankshafts, roller bearings as out of roundn...

Hardness of the widely used structural steel is of vital importance since it may help in the determination of many mechanical properties of a material under loading situations. In order to obtain reliable information for design, properties homogeneity should be validated. In the current study the hardness variation over the different diameters of the same AISI 4140 bar is investigated. Measurem...

Dimensional distortion occurs due to the thermal and transformation stresses formed during the heat treatment processes. Taguchi and Factorial design of experiment concepts were applied to optimize the operating variables involved in the gas carburising and induction hardening processes so as to minimize the geometrical distortions. Experimental data obtained for the materials EN353, EN351, AIS...