Knowledge of the residual stress state in wheels resulting from manufacturing and subsequent service loading is useful for several practical reasons. The ability to estimate residual stress levels permits the tuning of manufacturing processes to control the magnitude and distribution of these stresses in new wheels in order to achieve safe performance in service. Similarly, understanding the re...

Volume alteration in solid materials is a common cause of material failure. Here we investigate the crack formation in thin elastic layers attached to a substrate. We show that small variations in the volume contraction and substrate restraint can produce widely different crack patterns ranging from spirals to complex hierarchical networks. The networks are formed when there is no prevailing gr...

In this paper, the straight flute end-milling cutter used for machining of Al-Si-Mg-Fe alloy work pieces was investigated. The machining processes could induce residual stresses that enhance greatly the performance of the machined component. Machining residual stresses correlate very closely with the cutting parameters. In the experiments, the residual stress on the surface of workpiece was mea...

  In this study, a new method for joining aluminum tubes in subsurface structures using steel converting and aluminum welding are presented and reviewed. But near the weld area is under high thermal cycle and will cause residual stresses in heat affected zone. Therefore for assessment of proposed connection from the perspective of residual stress by using the finite element method welding of tu...

For an efficient prediction of residual stresses in a material or a machine part the nondestructive method based on the magnetic Barkhausen noise is, among others, employed in practice. An experimental system developed at home and including measuring and assessment units has proved to be very efficient in various applications of surface hardening or cold hardening, and heat treatment. The prese...

Tube hydroforming (THF) process is used to produce the complex components from the initial cylindrical tubes. In this paper, T- shape component was formed using a tube hydroforming machine and the residual stresses of hydroformed tube was determined by hole drilling method. Subsequently, the thickness distribution and residual stresses of final tube were investigated using experimental and fini...

In a shell and tube heat exchanger, the failure of tube-to-tubesheet welds results in high-pressure water jet which erodes the refractory in front of the tubesheet. Finite element method was employed to simulate the welding process and post weld heat treatment (PWHT) to find the factors affecting the failure in tube-to-tubesheet weldments. Residual stresses in two different geometries of tube-t...

A microstructural investigation of stishovite-bearing quartzite from the Vredefort meteorite impact site in South Africa reveals features that are attributed to shock deformation. These include abundant mechanically induced Dauphiné twinning, rhombohedral deformation lamellae and associated residual stresses. Mechanical twins were identified with SEM-EBSD. Residual stresses are derived from equ...

tube hydroforming (thf) process is used to produce the complex components from the initial cylindrical tubes. in this paper, t- shape component was formed using a tube hydroforming machine and the residual stresses of hydroformed tube was determined by hole drilling method. subsequently, the thickness distribution and residual stresses of final tube were investigated using experimental and fini...

in this paper, two api x70 steel pipes (with spiral seam weld) of 56 inch outside diameter and 0.780 inch wall thickness were girth welded first. next, hole drilling tests were conducted for strain measurement on the surfaces of the pipes. the values of residual stresses on the internal and external surfaces of the pipe were determined, from strain data using astm 837 standard. the experimental...