Sheet metal forming problems are typical in nature since they involve geometry, boundary and material non-linearity. Cup drawings involves many parameters like punch and die radius, clearance, lubrication, blank holding force and its trajectories etc. So designing the tools for cup drawing involves a lot of trial and error procedure. To reduce number of costly trial error steps, the process can...

The achievement of high density at reasonable cost would be a definite advantage for the production of P/M components requiring high static and dynamic properties. The use of the electrostatic die wall lubrication technique appears as a very attractive route to promote densification. By reducing the level of friction at die walls, this technique should have the potential to also reduce density ...

metal forming processes, compared with machining ones, reduce production steps and increasemanufacturing speed in addition to saving raw material. in this paper, forming process of column ofa steering mechanism is investigated by finite element analyses and experimental tests; andoptimum die design parameters are found. forming process parameters including die opening angle,bearing length, clea...

in this paper, the direct extrusion process of bimetallic rods in conical dies is analyzed by an improved upper bound method. the deformation zone is subdivided into six smaller zones and by considering a non-spherical entrance boundary to the deformation zone, a velocity field is presented which is different from velocity fields employed in previous studies. the total power consumption of the ...

In the aluminum die casting process, erosion, corrosion, soldering, and die sticking have a significant influence on tool life and product quality. A number of coatings such as TiN, CrN, and (Cr,Al)N deposited by physical vapor deposition (PVD) have been employed to act as protective coatings due to their high hardness and chemical stability. In this study, the wear performance of two nanocompo...

Deformation of the material during cyclic expansion extrusion (CEE) is investigated using upper-bound theorem. The analytical approximation of forming loads agrees very well with the FEM results for different amounts of chamber diameter, friction factor and also for lower die angles. However, the difference between analytical and numerical solution increases at higher die angles which are expla...

Abstract Blanking process of sheet metal is accomplished by a shearing action on thin plate placed between two sharp cutting edges, known as “punch” and “die”. The main problem this technology, that causes major shutdowns the press machine, punch wear. Among all blanking parameters, clearance set die has influence tool In context, our study focuses identifying optimum guarantees maximum abrasio...

In this paper, an upper bound approach is used to analyze the extrusion process of bimetallic rods through arbitrarily curved dies. Based on a spherical velocity field, internal, shearing and frictional power terms are calculated. The developed upper bound solution is used for calculating the extrusion force for two types of die shapes: a conical die as a linear die profile and a streamlined di...