In order to illustrate how atomistic modeling is being used to determine the structure, physical, and chemical properties of materials at the nanoscale, we present here the results of molecular dynamics (MD) simulations on nanoscale assemblies of such materials as carbon nanotubes, diamond surfaces, metal alloy nanowires, and ceramics. We also include here the results of nonequilibrium MD simul...

this paper investigates the earing phenomenon in deep drawing of aa3105 aluminum alloy, experimentally and numerically. earing defect is mainly attributed to the plastic anisotropy of sheet metal. in order to control such defect, predicting the evolution of ears in sheet metal forming analyses becomes indispensable. in this regard, the present study implements the advanced yield criterion bbc20...

Cold drawing process is one of the most used metals forming processes in industries for forming seamless tubes. This process of plastic deformation of metals occurs below the recrystallization temperature and is generally performed at room temperature. When metal is cold worked, upon the release of forming force, the springback occurs. In this paper, the springback effect of the seamless tube t...

The impact of numerical methods, particularly, the Finite Element Method (FEM), in providing tribological information relevant for lubricant formulations and general study of tribological variables is discussed. FEA was used to study surface evolution at the tool-workpiece interface for tube hydroforming and forging processes. The study has demonstrated that material properties, geometric compl...

The demand for components made from high performance materials like titanium or nickel-based alloys as well as strain-hardening stainless steel is steadily increasing. However, conventional forming operations conducted on these materials are generally very laborious and time-consuming. This is where the limitations of metal spinning also become apparent. Using a laser to apply heat localized to...

The most common issues in sheet metal stamping are progression design, transfer design, thickness control, wrinkling, thinning, tearing, spring-back and die-wear. An innovative methodology has been developed to analyze these aspects using a non-linear finite element approach with 3D Solid elements instead of the more traditional Shell elements. This leads to the most accurate result, and allows...

This paper deals with the investigation of a contactless sheet metal feeder for metal forming machines. The concept is based on an asynchronous linear motor in which the sheet metal is used as the eddy currents runner. First numerical analyses were performed by means of a parameterized finite-element (FE) model of the feeder. The focus was on the investigation of the operational characteristics...

Single point incremental sheet forming (SPISF) has demonstrated significant potential to form complex sheet metal parts without using component-specific tools and is suitable for fabricating low-volume functional sheet metal parts economically. In the SPIF process, a ball nose tool moves along a predefined tool path to form the sheet. This work aims to optimize the formability and forming force...