Chatter suppression is essential for achieving high precision and surface quality in machining processes. In this paper, a control strategy is presented for chatter suppression in cutting process in the presence of tool wear and parameter uncertainties. A single-degree-of-freedom model of a turning process in the orthogonal cutting configuration is used to set up the nonlinear delay differentia...

Part thermal damage is a process limitation in finish hard turning and understanding process parameter effects, especially, tool wear, on cutting temperatures is fundamental for process modeling and optimization. This study develops an analytical model for cutting temperature predictions, in particular, at the machined-surfaces, in finish hard turning by either a new or worn tool. A mechanistic...

This research work presents the results of an experimental investigation of cryogenically treated, coated and uncoated tungsten carbide cutting tool inserts in turning of AISI 1040 steel. Three different tungsten carbide inserts coated with aluminum chromium nitride (AlCrN), titanium nitride (TiN) and uncoated WC were taken and treated cryogenically. Experiments were performed to evaluate the c...

The quality of a machined surface is becoming more and more important to justify the increasing demands of sophisticated component performance, longevity, and reliability. Usually, any machining operation leaves its own characteristic evidence on the machined surface in the form of finely spaced micro irregularities (surface roughness) left by the associated indeterministic characteristics of t...

Direct machining steel parts at a hardened state, known as hard turning, offers a number of potential benefits over traditional grinding in some applications. In addition, hard turning has several unique process characteristics, e.g., segmented chip formation and microstructural alterations at the machined surfaces, fundamentally different from conventional turning. Hard turning is, therefore, ...

The friction contact boundary between the tool flank of milling cutter and machining transition surface is important indicator to reveal third deformation zone relationship assessing frictional wear performance cutter. existing models for identification pay attention maximum width accumulated on flank, ignoring variability overall local morphology flank. Aimed at influence vibration instantaneo...

Instantaneous friction and wear energy density are important indicators of the state tooth flank milling cutter. Existing methods for identifying on cutters mainly focus overall level consumption maximum width accumulated teeth flanks, ignoring unevenness variability volume distribution tool flank, dynamic relationship between instantaneous each cutter is to be revealed. Transient cutting posit...