This paper considers the predictive determination of cutting force components for non-free during turning. It has been established that plastic deformation and friction along rear surfaces adjacent to main auxiliary edges tool influence magnitude direction action component . The resulting is defined as vector sum forces occur on edges. authors propose determine in a chip flow relative edge. dev...

In this paper, the profile of surfaces machined using end mills with flat and ball end tools in modeled. The real kinematics of the tool motion, the static deflection and the run out of the tool are included in the model. The cutting forces are calculated using a semi-empirical method based on orthogonal to oblique conversion of cutting coefficients. The thickness of the uncut chip is used as t...

High speed machining of hardened steels for manufacturing dies and molds offers various advantages, but the productivity often limited by mainly tool life. This study investigates the influence of edge preparation in cubic boron nitrite (CBN) cutting tools on process parameters and tool performance by utilizing practical finite element (FE) simulations and high speed orthogonal cutting tests. T...

Cutting forces are small, and in many cases insignificant, compared with noise during the micro-machining of many non-metals. The Neural-Network-based Periodic Tool Inspector (NPTI) is introduced to evaluate tool condition periodically on a test piece during the machining of non-metal workpieces. The cutting forces are measured when a slot is being cut on the test piece and the neural network e...

* Corresponding author – [email protected] Tel: 414-229-4126 Fax:414-229-6958 ABSTRACT Understanding the fundamental tribology associated with the cutting of rock under extremely high pressure and high temperature (HPHT) conditions are extremely important in mining and drilling operations. In this paper, a rock fragmentation process is simulated during mechanical cutting of rock using an explicit...

Metal cutting mechanics is quite complicated and it is very difficult to develop a comprehensive model which involves all cutting parameters affecting machining variables. In this study, machining variables such as cutting forces and surface roughness are measured during turning at different cutting parameters such as approaching angle, speed, feed and depth of cut. The data obtained by experim...