Stud arc welding has become one of the most important unit operations in the mechanical industries. The need to reduce the time from product discovery to market introduction is inevitable. Reducing of standard deviation of tensile strength with desirable tensile strength joint as a performance character was use to illustrate the design procedure. The effects of (welding time, welding current, s...

The large problem to create manual welds of constant high quality results from missing optical information during the actual welding process. Due to the extreme brightness conditions e.g. in arc welding and the use of protective glasses even experienced welders can hardly recognize details of the welding pool, the welding seam and the environment. This paper describes a new research project for...

resistance spot welding is an important manufacturing process in the automotive industry for assembling bodies. the quality and strength of the welds and, by extension, the body is mainly defined by the quality of the weld nuggets. the most effective parameters in this process are sheet material, geometry of electrodes, electrode force, current intensity, welding time and sheet thickness. the p...

This work presents the procedure qualification for pipeline orbital welding using a robotic system. The system has four degrees of freedom, which allow the controlling of the stick out, the travel speed, the torch angle and the positioning. The arc voltage and welding current are also controlled during the welding, although the system uses a conventional power source. With the system it is poss...

This paper addresses intelligent techniques for the quality control of the pulsed gas tungsten arc welding process for butt joints, and it is a development to Ref. 1. Because there exist some important differences in butt joint welding and bead-on-plate welding, the modeling and control scheme in Ref. 1 does not completely fit for butt joint welding. In this paper, the differences between the t...

Abstract. The Shielded Metal Arc Welding (SMAW) is a typical manual process with many dangerous application for the welder (pipe hot tapping, underwater welding, etc.). The process robotization seems to be great for safety associated with the improvement of weld quality and repeatability. This work presents a methodology developed for real time trajectory generation for the robotic SMAW. In thi...

Automating the welding process for the shipbuilding industry is very challenging and important, as this industry relies heavily on quality welds. Conventional robotic welding systems are seldom used because the welding tasks in shipyards are characterised by non-standardised workpieces which are large but small in batch sizes. Furthermore, geometries and locations of the workpieces are uncertai...

Original scientific paper In a submerged arc welding process, the concept of temperature distribution is essential in order to control the HAZ (heat-affected zone) dimensions and get the required bead size and quality. In this paper, an analytical solution for moving heat source with Gaussian distribution of inside volume of central conicoidal shape is derived. Heat transfer in welded plates du...

The dissimilar joint between aluminum/titanium alloys (Al 6082 and Ti G2) were successfully achieved by CO2 laser welding with a single pass and without filler material using the overlap joint design. Laser welding parameters ranges combinations were experimentally determined using Taguchi approach with the objective of producing welded joint with acceptable welding profile and high quality of ...