In this paper, predictive modeling of cutting and ploughing forces, stress distributions on tool faces, and temperature distributions in the presence of tool flank wear are presented. The analytical and thermal modeling of orthogonal cutting that is introduced in Part I of the paper is extended for worn tool case in order to study the effect of flank wear on the predictions. Work material const...

M. Sedlaček, B. Podgornik, Institute of Metals and Technology, Ljubljana, Slovenia, D. Česnik, Hidria Rotomatika d.o.o, Spodnja Idrija, Slovenia The aim of this work was to determine the impact of various heat treatments on the KIc/HRc ratio and subsequently on the wear properties of coated high-speed steel under dynamic impact loading. The results showed that hardness and improvement in the fr...

Steel composites reinforced with alumina nanoparticles were prepared by powder metallurgy process. Samples containing two different amounts of carbon (0.35 and 0.55 wt.%) and 0-5 wt.% Al2O3 nanoparticles were fabricated by mixing, compacting and sintering of diffusion bonded Distaloy AE powder. The density, hardness and wear tests were performed on the prepared samples. Fu...

In the present stady, thermochemical treatment in H2/NH3 atmosphere was used as a post-treatment for electroless Ni-P coatings on the AISI 4140 steel substrates. High phosphorus (9%) coatings with thicknesses of 2, 24 and 48 m were applied and the effects of the thermochemical treatment on the morphology, structural changes, roughness, hardness and wear resistance of coatings were studied b...

In the present stady, thermochemical treatment in H2/NH3 atmosphere was used as a post-treatment for electroless Ni-P coatings on the AISI 4140 steel substrates. High phosphorus (9%) coatings with thicknesses of 2, 24 and 48 m were applied and the effects of the thermochemical treatment on the morphology, structural changes, roughness, hardness &#10&#10and wear resistance of coatings were studi...

Direct machining steel parts at a hardened state, known as hard turning, offers a number of potential benefits over traditional grinding in some applications. In addition, hard turning has several unique process characteristics, e.g., segmented chip formation and microstructural alterations at the machined surfaces, fundamentally different from conventional turning. Hard turning is, therefore, ...

Nowadays, thanks to the new manufacturing processes, indentation is becoming an essential part of the new arising processes such as the Incremental Forming Processes. This work presents the experimental validation of the analytical model developed for an indentation-based process. The analytical model is originated from the Upper Bound Theorem application by means of its new modular distributio...

The combined treatment of pressurized gas nitriding and cold rolling is proposed as a new approach to rapid preparation of a strong and tough nitrided layer for steel 38CrMoAlA. The microstructural characteristics and properties of the modified surface layer in comparison with those of the conventionally gas nitrided sample have systematically been evaluated. The results show that the hardness ...

17-4PH stainless steel is a martensitic precipitation hardening stainless steel that provides an outstanding combination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. This valuable alloy is widely used in the aerospace, nuclear, chemical, pet...

During machining of stainless steels at low cutting -speeds, workpiece material tends to adhere to the cutting tool at the tool-chip interface, forming built-up edge (BUE). BUE has a great importance in machining processes; it can significantly modify the phenomenon in the cutting zone, directly affecting the workpiece surface integrity, cutting tool forces, and chip formation. The American Iro...