Warpage and shrinkage control are important factors in proving the quality of thin-wall parts in injection modeling process. In the present paper, grey relational analysis was used in order to optimize these two parameters in manufacturing plastic bush of articulated garden tractor. The material used in the plastic bush is Derlin 500. The input parameters in the process were selected according ...

In this paper, a new approach is proposed to model and control the temperature of a thermal barrel of a plastic molding machine. Usually the thermal barrel behavior is expressed in terms of a parameterized linear model to be used in control strategies design. We establish a new model based on the structure of a Takagi-Sugeno fuzzy system, and utilize the clustering method to generate the rule b...

The main objective of this paper is to predict the warpage of a circular injection molded part based on different processing parameters. The selected part is used as spacers in automotive, transmission, and industrial power generation industries. The second goal is facilitating the setup of injection molding machine without (any) need for trial and error and reducing the setup time. To meet the...

C C Modeling plastic impression compound (MPIC) is defined as a thermoplastic dental impression material composed of wax, rosin, resins, and colorants.1 Low-fusing compound (type 1) is used for border molding and impressions. Flow and reproducibility of surface detail are important characteristics of these materials.2 Border molding with MPIC can record accurate border detail; however, it can b...

The ability to fabricate periodic structures with sub-wavelength features has a great potential for impact on integrated optics, optical sensors, and photovoltaic devices. Here, we report a programmable nanoreplica molding process to fabricate a variety of sub-micrometer periodic patterns using a single mold. The process utilizes a stretchable mold to produce the desired periodic structure in a...

1) Uniform Wall Thickness, Coring & Mass Reduction since injection molding is employed as the shape forming process step, part designs can avoid the limitations of traditional metalworking processes. For example, machining involves the removal of material from a solid shape to get to the desired final component design. As a result, design engineers are limited to design decisions that can be re...

The electrically conductive polymers currently used cannot be industrially processed like plastics. Here, we reported a strategy of producing polymer composition with tin-gallium semi-liquid alloy for plastic molding to produce parts metallic conductivity (>106 S m−1). Molecular modeling and rheological experiments demonstrated that the key successful processing was viscosity matching between m...