The current work deals with the analysis of mechanisms involved during the machining process of titanium alloys. Two different materials were chosen for the study: Ti-6Al-4V and Ti-55531. The objective was to understand the effect of all cutting parameters on the tool wear behavior and stability of the cutting process. The investigations were focused on the mechanisms of the chip formation proc...

Electrochemical spark machining (ECSM) is hybrid machining process which is the controlled removal of metal by anodic dissolution as well as erosion in an electrolytic cell in which the workpiece is the anode and the tool is cathode. The experimental investigation with the developed TW-ECSM set-up has been needed to understand the behaviour of the process parameters on performance characteristi...

It is a very challenging task to develop effective process control methodologies for multi-operational manufacturing processes. Although Statistical Process Control (SPC) has been widely used as the primary method in the control of quality, it mainly serves as a change detection tool rather than a method to identify root causes of process changes. This paper proposes a systematic approach to ov...

Semiconductors and ceramics, such as silicon carbide, share common characteristics of being nominally hard and brittle, which stems from their covalent chemical bonding and crystal structure. These materials are important in many engineering applications, and are particularly difficult to machine in traditional manufacturing processes due to their extreme hardness and brittleness [1]. Silicon c...

The aim of this research work is to evaluate the effects of coolant including nano- powder material for the cooling purpose in milling process and comparing the results with the conventional coolant. Generation heat and weak heat transfer reduces the tool life and also deteriorate surface roughness during milling operation. To overcome this problem, it is necessary to use coolant for cooling as...

High-speed machining (HSM) has emerged as a key technology in rapid tooling and manufacturing applications. Compared with traditional machining, the cutting speed, feed rate has been great progress, and the cutting mechanism is not the same. HSM with coated carbide cutting tools used in high-speed, high temperature situations and cutting more efficient and provided a lower surface roughness. Ho...

SKD 11 tool steel is among the most popular metals in mold industries for making different kinds of cold work molds and dies with high accuracy and long service life. The demand for higher quality, lower manufacturing costs, particularly the environmentally friendly characteristics, have provided the stimuli for manufacturers and researchers to find alternative solutions. An excellent media is ...

A new dynamic friction model for modeling of elliptical vibration assisted turning (EVAT) was developed in this research. The periodic change of the friction force direction is known to be one of the most important causes of this phenomenon. In modeling of machining processes (including the EVAT process), static Coulomb friction model was employed by most of the researchers. Because of the peri...

A new dynamic friction model for modeling of elliptical vibration assisted turning (EVAT) was developed in this research. The periodic change of the friction force direction is known to be one of the most important causes of this phenomenon. In modeling of machining processes (including the EVAT process), static Coulomb friction model was employed by most of the researchers. Because of the peri...

Niobium based super alloys are an unusual class of metallic materials with an exceptional combination of high temperature strength, toughness, and resistance to degradation in corrosive or oxidizing environments. The focus of present work was to study the effect of cutting parameters – speed, feed and depth of cut on the machinability of Niobium C-103 under dry machining condition using respons...