Thin sheets of Al/Cu dissimilar materials are overlap welded for the electrical connection secondary battery electrodes by laser welding. The weld penetration depth is an important joint quality to ensure strength and conductance. It difficult predict using analytical methods because high reflection small thickness base materials. Several machine learning algorithms were investigated develop re...

Previous reports of ultrafast laser welding of glass-to-glass have indicated that a pre-existing optical contact (or very close to) between the parts to be joined is essential. In this paper, the capability of picosecond laser welding to bridge micron-scale gaps is investigated, and successful welding, without cracking, of two glasses with a pre-existing gap of 3 µm is demonstrated. It is shown...

The weld pool is the core of the welding process where complex welding phenomena originate. Skilled welders acquire their process feedback primarily from the weld pool. Observation and measurement of the three-dimensional weld pool surface thus play a fundamental role in understanding and future control of complex welding processes. To this end, a laser line is projected onto the weld pool surf...

Laser welding has a quite high demand on trajectory accuracy of articulated robot. To improve dynamic trajectory accuracy of articulated robots for laser welding, a novel 3D seam tracking method is proposed based on stereo visual feedback control. The method constructs a visual feedback control system with two convergent cameras mounted at the end of industrial robot. A tool coordinate system i...

The purpose of this paper is to present an advanced method for welding fine wire to metal sheet, namely laser indirect shock welding (LISW). This process uses silica gel as driver sheet to accelerate the metal sheet toward the wire to obtain metallurgical bonding. A series of experiments were implemented to validate the welding ability of Al sheet/Cu wire and Al sheet/Ag wire. It was found that...

The laser welding of biological tissues is a particular use of lasers in surgery. The technique has been proposed since the 1970s for surgical applications, such as repairing blood vessels, nerves, tendons, bronchial fistulae, skin and ocular tissues. In vascular surgery, two procedures have been tested and optimized in animal models, both ex vivo and in vivo, in order to design different appro...

Classical ways for coordinate measuring devices are manual theodolites, photogrammetry-based systems, total stations and a recently-introduced device referred to as laser tracker systems. Basically, a laser tracker system is a more accurate and reliable 3D measurement tool that allows to increase and maintain accuracy as time goes by. Laser tracker systems deals with industry-based measuring pr...

Laser welding of dissimilar aluminium alloys with filler material Luís Filipe Amaro Pinto Instituto Superior Técnico – Technical University of Lisbon – Portugal September 2008 Abstract The aluminium alloys are materials with great potential because of its high strength and low weight. However, the welding of dissimilar aluminium alloys is difficult in autogeneous welding, due to these alloys ar...

This thesis presents a collection of theoretical and experimental investigations into various geometrical aspects of hybrid laser-MIG welding. The work is divided up into four parts; 1. A review of the hybrid laser-MIG welding technique with brief summaries of the three papers which make up the remainder of the thesis. 2. A paper entitled “Fundamental analysis of hybrid laser-MIG welding”. This...

The pulsed laser welding technique involves complex physical mechanisms, which demand a multiphysics welding simulation for reliable computational analysis. Although the multi-physics simulation provides high accuracy in detailed welding information, it is difficult to apply in practice, as it requires vast computational resources for systematic analysis. We propose a highly efficient and relia...