A recent development in sheet metal forming industry is the application of tailored blanks: blanks prepared from separate pieces of sheet material, welded together prior to the forming process. The pieces of sheet material can have different properties, enabling weight reduction of components, corrosion resistance using cathodic protection or the possibility to create local weak spots, resultin...

Abrasive flow machining also known as abrasive flow deburring or extrude honing, is an interior surface finishing process characterized by flowing an abrasive-laden fluid through a work piece. This fluid is typically very viscous, having the consistency of putty, or dough. In this paper, the main purpose of the process is to investigate the surface finishing of die steel with the use of abrasiv...

Issue: Processed recycled glass has been sold as an abrasive blasting medium under several brand names in different parts of the United States. However, limited public information is available regarding the performance of finely sized crushed glass in abrasive applications because manufacturers have developed their own proprietary data. Historically, the predominant material used for abrasive b...

Abrasive flow polishing plays an important part in modern ultra-precision machining. Ultrafine particles suspended in the medium of abrasive flow removes the material in nanoscale. In this paper, three-dimensional molecular dynamics (MD) simulations are performed to investigate the effect of impacting direction on abrasive cutting process during abrasive flow polishing. The molecular dynamics s...

Issue: Processed recycled glass has been sold as an abrasive blasting medium under several brand names in different parts of the United States. However, limited public information is available regarding the performance of finely sized crushed glass in abrasive applications because manufacturers have developed their own proprietary data. Historically, the predominant material used for abrasive b...

The surface roughness and material removal is investigated in electrorheological (ER) fluid-assisted polishing of tungsten carbide die. In this study, the microstructure of fibrous columns formed by particles perpendicular to the electrodes is observed by CCD when the electrical field is applied. The distribution of the electric field strength on the surface of workpiece was analyzed by ANSYS a...

One of the major tasks in a Molecular Dynamics (MD) simulation is the selection of adequate potential functions, and if the potentials don’t model the behaviour of the atoms correctly, the results produced from the simulation would be useless. Three popular potentials namely; EmbeddedAtom Potential (EAM), Morse and the Lennand-Jones, were employed to model copper workpiece and diamond tool in n...

High-speed abrasive water jetting is an alternative tool for machining engineering materials. The energy dissipation processes involved in this erosion process have not been investigated systematically. In this paper, a model is developed to calculate the energy dissipation in workpieces eroded by abrasive water jets. By introducing an energy dissipation function ÷(Ö), the model enables the est...