Surface integrity (SI) plays a very important role in functional performance. It is dependent on a large number of machining parameters. The major concern of industry is to know which combination of machining parameters provides the best SI of machined components. Traditionally, surface roughness is considered to be the principal parameter to assess the SI of a machined part. However, residual ...

This paper presents specific cutting energy measurements as a function of the cutting speed and tool cutting edge geometry. The experimental work was carried out on a vertical CNC machining center with 7,500 rpm spindle rotation and 7.5 kW power. Hardened steels ASTM H13 (50 HRC) were machined at conventional cutting speed and high-speed cutting (HSC). TiN coated carbides with seven different g...

The rise in cutting temperatures during the machining process can influence the final quality of the machined part. The impact of cutting temperatures is more critical when machining composite-metal stacks and fiber metal laminates due to the stacking nature of those hybrids which subjects the composite to heat from direct contact with metallic part of the stack and the evacuated hot chips. In ...

It is a very challenging task to develop effective process control methodologies for multi-operational manufacturing processes. Although Statistical Process Control (SPC) has been widely used as the primary method in the control of quality, it mainly serves as a change detection tool rather than a method to identify root causes of process changes. This paper proposes a systematic approach to ov...

Tribological characteristics of fine-grained WC–8 wt%Ni with different surface finishing conditions corresponding to sequential wire electrical discharge machining (wire-EDM) or grinding were investigated by performing dry reciprocating sliding experiments on TE77 pin-on-plate equipment with WC–6 wt%Co as mating material. Surface finishes and wear surfaces were characterized using surface topog...